Product Description
Product Description
OIL FREE hydrogen COMPRESSOR
In recent years, due to the rapid development of petrochemical industry, advanced new hydrogenation process is widely used in petroleum refining industry, which requires the machinery industry to provide complete sets of hydrogenation equipment, and hydrogen compressor is 1 of them.
1, Hydrogen compressor classification
According to the working principle and internal structure, the compressor can be divided into mechanical compressor and non mechanical compressor. Mechanical compressors are divided into liquid driven compressors, diaphragm compressors, linear compressors and ionic liquid compressors; Non mechanical compressors are divided into 4 categories: cryogenic liquid pump, metal hydride compressor, electrochemical hydrogen compressor and adsorption compressor.
Because hydrogen has the characteristics of low density and small volume energy density, the hydrogen compressor must have the characteristics of large pressure bearing, large flow, safety and good sealing. While preventing hydrogen embrittlement, it should pursue less energy loss as much as possible. At present, liquid driven compressor and diaphragm compressor are widely used in domestic hydrogenation stations.
2, Working principle of hydrogen compressor
The structure of hydrogen compressor is complex. The more important components include cast iron cylinder, cast iron cylinder liner, cast iron cylinder head, cast iron crankshaft, connecting rod, crosshead (including crosshead slide), packing, piston (including piston ring), oil scraper ring, stainless steel piston connecting rod, stainless steel air valve, etc. in addition, there are some auxiliary equipment, such as gas filter, buffer, lubricating oil pipeline, etc. Like other reciprocating compressors, hydrogen compressors include 3 processes: suction, compression and exhaust. Driven by the motor, the crankshaft drives the crosshead, piston connecting rod and piston to move back and forth in the cylinder. The gas is compressed by the piston and finally discharged through the air valve.
3, Application of hydrogen compressor
1. In the chlor alkali industry, the main function of hydrogen compressor is to cool and purify the high-temperature wet hydrogen from the electrolysis process, pressurize the transmission, maintain the stable pressure of the hydrogen system, and ensure the safe and stable operation of the electrolytic cell.
2. At present, the huge environmental pressure and the gradual depletion of fossil fuels and traditional energy make countries all over the world actively seek new clean energy. Hydrogen energy and hydrogen fuel cell have attracted more and more attention all over the world because of their good environmental protection performance, high energy conversion efficiency and certain economy. In order to promote the development of hydrogen energy, the improvement of hydrogen energy infrastructure is essential. Hydrogen compressor is 1 of the 3 core and key monomer equipment required for the construction of hydrogenation station.
OIL FREE hydrogen COMPRESSOR
Detailed Photos
Product Parameters
|
S/N |
ITEMS |
TECHNICAL DATA |
|
|
1 |
Working medium |
Dry hydrogen gas |
|
|
2 |
model |
ZWH-500/0.15-6.5D |
|
|
3 |
Structure |
oil free reciprocating,Vertical type |
|
|
4 |
Pressure stage |
2stage; 2cylinder |
|
|
5 |
Rated capacity(standard)Nm3/h |
500Nm3/hr (@suction 0.15barg) |
|
|
6 |
Rated inlet pressure MPa(G) |
0.015 |
|
|
7 |
Rated outlet pressure MPa(G) |
0.65 |
|
|
8 |
Inlet temperatureºC |
0~35 |
|
|
9 |
Outlet temperature ºC |
≤55 |
|
|
10 |
Transmit gas temperatureºC |
≤55 |
|
|
11 |
Shaft speed r/min |
485 |
|
|
12 |
Cooling way |
Water cooling |
|
|
13 |
Lubricate way |
Shaft and connect rod |
grease |
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Cylinder |
Oil free lubricate |
||
|
|
Shaft power |
≤56 |
|
|
14 |
Motor power Kw |
75kw 380V50Hz ExdiiCT4 |
|
|
15 |
Transmit way |
Belt driven |
|
|
16 |
Installation way |
Simple basement |
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17 |
Automatic control parts |
Overload ,stop automatic |
|
|
18 |
External dimension L×W×H mm |
2800×1900×2450 |
|
|
19 |
Inlet and outlet mm |
DN150/DN50 |
|
|
20 |
Weight Kg |
4300 |
|
|
21 |
Voltage |
380v/50hz/3phase |
|
|
22 |
Water consumption |
5000kgs/hr |
|
|
|
Water inlet outlet |
DN40 |
|
|
|
Gas valve,cylinder sleeve |
Stainless steel |
|
|
|
Piston ring ,filling stuff |
Filled with polytetrafluoroethylene |
|
|
|
Crank and shaft and cylinder |
Carbon steel |
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FAQ
How to get a prompt quotation?
When you send the inquiry to us, pls kindly send it with below technical information.
1) Flow rate (Capacity): _____Nm3/hr
2) Inlet Pressure: ____Bar
3)Discharge pressure: _____Bar
4) Voltages and Frequency : ______V/___/HZ 3 phase
5) Medium (usage) :
Packaging & Shipping
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| Usage: | Hydrogen |
|---|---|
| Purpose: | Gas Storage |
| Parts: | Valve |
| Application Fields: | Medical |
| Noise Level: | Low |
| Machine Size: | Medium |
| Samples: |
US$ 7000/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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How Do You Troubleshoot Common Issues with Gas Air Compressors?
Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:
1. Start with Safety Precautions:
Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.
2. Check Power Supply and Connections:
Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.
3. Check Fuel Supply:
For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.
4. Inspect Air Filters:
Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.
5. Check Oil Level and Quality:
If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.
6. Inspect Spark Plug:
If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.
7. Check Belts and Pulleys:
Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.
8. Listen for Unusual Noises:
During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.
9. Consult the Owner’s Manual:
If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.
10. Seek Professional Assistance:
If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.
Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.
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Can Gas Air Compressors Be Used in Agriculture?
Yes, gas air compressors can be used in various agricultural applications. Here’s a detailed explanation:
1. Pneumatic Tools and Equipment:
Gas air compressors can power a wide range of pneumatic tools and equipment used in agriculture. These tools include pneumatic drills, impact wrenches, nail guns, staplers, and pneumatic pumps. Gas air compressors provide the necessary compressed air to operate these tools, making various tasks more efficient and convenient on the farm.
2. Irrigation Systems:
Gas air compressors can be used to power irrigation systems in agriculture. They can supply compressed air to operate pneumatic valves, which control the flow of water in irrigation networks. Gas air compressors ensure reliable and efficient operation of irrigation systems, facilitating the distribution of water to crops in a controlled manner.
3. Grain Handling and Storage:
Air compressors play a vital role in grain handling and storage facilities. They are used to power aeration systems that provide airflow to grains stored in silos or bins. Aeration helps control the temperature and moisture levels, preventing spoilage and maintaining grain quality. Gas air compressors provide the airflow necessary for effective aeration in grain storage operations.
4. Cleaning and Maintenance:
In agriculture, gas air compressors are commonly used for cleaning and maintenance tasks. They can power air blowers or air guns to remove dust, debris, or chaff from machinery, equipment, or storage areas. Gas air compressors provide a high-pressure stream of compressed air, facilitating efficient cleaning and maintenance operations.
5. Livestock Operations:
Gas air compressors find applications in livestock operations as well. They can power pneumatic equipment used for animal care, such as pneumatic nail guns for building or repairing livestock enclosures, pneumatic pumps for water distribution, or pneumatic tools for general maintenance tasks.
6. Portable and Versatile:
Gas air compressors are often portable and can be easily transported around the farm, allowing flexibility in agricultural operations. Their versatility makes them suitable for various tasks, from powering tools and equipment in the field to providing compressed air for maintenance or cleaning in different farm locations.
7. Remote Locations:
In agricultural settings where access to electricity may be limited, gas air compressors offer a reliable alternative. They can be powered by gasoline or diesel engines, providing compressed air even in remote areas without electrical infrastructure.
8. Considerations:
When using gas air compressors in agriculture, it is essential to consider factors such as compressor size, capacity, and maintenance requirements. Selecting the right compressor based on the specific needs of the agricultural applications ensures optimal performance and efficiency.
In summary, gas air compressors have various applications in agriculture. They can power pneumatic tools and equipment, operate irrigation systems, facilitate grain handling and storage, assist in cleaning and maintenance tasks, support livestock operations, and offer portability and versatility. Gas air compressors contribute to increased efficiency, convenience, and productivity in agricultural operations.
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What Is a Gas Air Compressor?
A gas air compressor is a type of air compressor that is powered by a gas engine instead of an electric motor. It uses a combustion engine, typically fueled by gasoline or diesel, to convert fuel energy into mechanical energy, which is then used to compress air. Here’s a detailed explanation of a gas air compressor:
1. Power Source:
A gas air compressor utilizes a gas engine as its power source. The engine can be fueled by gasoline, diesel, or other types of combustible gases, such as natural gas or propane. The combustion engine drives the compressor pump to draw in air and compress it to a higher pressure.
2. Portable and Versatile:
Gas air compressors are often designed to be portable and versatile. The gas engine provides mobility, allowing the compressor to be easily transported and used in different locations, including remote job sites or areas without access to electricity. This makes gas air compressors suitable for applications such as construction projects, outdoor activities, and mobile service operations.
3. Compressor Pump:
The compressor pump in a gas air compressor is responsible for drawing in air and compressing it. The pump can be of various types, including reciprocating, rotary screw, or centrifugal, depending on the specific design of the gas air compressor. The pump’s role is to increase the pressure of the incoming air, resulting in compressed air that can be used for various applications.
4. Pressure Regulation:
Gas air compressors typically feature pressure regulation mechanisms to control the output pressure of the compressed air. This allows users to adjust the pressure according to the requirements of the specific application. The pressure regulation system may include pressure gauges, regulators, and safety valves to ensure safe and reliable operation.
5. Applications:
Gas air compressors find applications in a wide range of industries and activities. They are commonly used in construction sites for powering pneumatic tools such as jackhammers, nail guns, and impact wrenches. Gas air compressors are also utilized in agriculture for operating air-powered machinery like sprayers and pneumatic seeders. Additionally, they are employed in recreational activities such as inflating tires, sports equipment, or inflatable structures.
6. Maintenance and Fuel Considerations:
Gas air compressors require regular maintenance, including engine servicing, oil changes, and filter replacements, to ensure optimal performance and longevity. The type of fuel used in the gas engine also needs to be considered. Gasoline-powered compressors are commonly used in smaller applications, while diesel-powered compressors are preferred for heavy-duty and continuous operation due to their higher fuel efficiency and durability.
Overall, a gas air compressor is an air compressor that is powered by a gas engine, offering mobility and versatility. It provides compressed air for various applications and is commonly used in construction, agriculture, and outdoor activities. Regular maintenance and fuel considerations are essential to ensure reliable operation and optimal performance.
editor by CX 2024-03-05