Product Description
HangZhou United Compressor Manufacturing Co., Ltd. was established in 2002 and is a high-tech enterprise in ZheJiang Province. The company has complete production equipment testing methods, and relies on its technological advantages to introduce, absorb, and digest new technologies and processes from abroad. The products have covered all domestic demand industries and regions, and are exported to multiple countries such as Russia, Tajikistan, India, Pakistan, North Korea, etc. It is a qualified supplier and partner for many domestic and foreign enterprises.
The company has a sales and service team that continuously provides customers with various energy-saving and modern compressor system products. In the past 10 years, the company has maintained rapid and stable development, providing products and services for industries such as natural gas, steel, petroleum, chemical, coal, mining, and metallurgy. We not only have mature products, but also have a capable after-sales service team, such as conducting pre-sales inspections of compressors, timely tracking during sales, and 24-hour after-sales repair and maintenance services.
Product Application
Mainly used for pressurized transmission of natural gas into the pipeline network (Natural pipeline gas extraction and combustible gas recovery tank filling)
It can also be used for stirring in the pharmaceutical and brewing industries, pressurized gas transportation in the chemical industry, blow molding bottle making in the food industry, and dust removal of parts in the machine manufacturing industry.
Product Features
1. This series of compressors is an advanced piston compressor unit produced and manufactured using the product technology of Mannes Mandermarg Company in Germany.
2. The product has the characteristics of low noise, low vibration, compact structure, smooth operation, safety and reliability, and high automation level. It can also be configured with a data-driven remote display and control system according to customer requirements.
3. Equipped with alarm and shutdown functions for low oil pressure, low water pressure, high temperature, low inlet pressure, and high exhaust pressure of the compressor, making the operation of the compressor more reliable.
Structure Introduction
The unit consists of a compressor host, electric motor, coupling, flywheel, pipeline system, cooling system, electrical equipment, and auxiliary equipment.
Reference Technical parameters and specifications
| NO. | MODEL | Compressed medium | Flow rate Nm³/h |
Inlet pressure MPa |
Outlet pressure MPa |
Rotating speed r/min |
Motor power KW |
Cooling mode | Overall dimension mm |
Weight Kg |
| 1 | DW-14/(0-0.2)-25 | Raw gas | 800 | 0-0.02 | 2.5 | 740 | 160 | Water cooled | 4800*3200*1915 | ~10000 |
| 2 | VW-8/18 | Vinylidene fluoride gas | 418 | Atmospheric pressure | 1.8 | 980 | 75 | Water cooled | 3700*2000*1700 | ~4500 |
| 3 | VWD-3.2/(0-0.2)-40 | Biogas | 230 | 0-0.2 | 4.0 | 740 | 45 | Water cooled | 6000*2500*2650 | ~8000 |
| 4 | VW-9/6 | Ethyl chloride gas | 470 | Atmospheric pressure | 0.6 | 980 | 55 | Water cooled | 2800*1720*1700 | ~3500 |
| 5 | DWF-12.4/(9-12)-14 | Carbon dioxide | 6400 | 0.9-1.2 | 1.4 | 740 | 185 | Air cooled | 6000*2700*2200 | ~10000 |
| 6 | VWF-2.86/5-16 | Nitrogen gas | 895 | 0.5 | 1.6 | 740 | 55 | Air cooled | 3200*2200*1750 | ~3500 |
| 7 | DW-2.4/(18-25)-50 | Raw gas | 2900 | 1.8-2.5 | 5.0 | 980 | 160 | Water cooled | 4300*3000*1540 | ~4500 |
| 8 | VW-5.6/(0-6)-6 | Isobutylene gas | 1650 | 0-0.6 | 0.6 | 740 | 45 | Water cooled | 2900X1900X1600 | ~3500 |
| 9 | VW-3.8/3.5 | Mixed gas | 200 | Atmospheric pressure | 0.35 | 980 | 18.5 | Water cooled | 2200*1945*1600 | ~2000 |
| 10 | ZW-1.7/3.5 | Vinyl chloride gas | 100 | Atmospheric pressure | 0.35 | 740 | 15 | Water cooled | 2700X1600X2068 | ~2000 |
| 11 | ZWF-0.96/5 | Hydrogen chloride gas | 55 | Atmospheric pressure | 0.5 | 740 | 11 | Air cooled | 2000*1500*2000 | ~1000 |
| 12 | VW-0.85/(0-14)-40 | Refrigerant gas | 300 | 0-1.4 | 4.0 | 740 | 55 | Water cooled | 4500*2300*1780 | ~5500 |
| 13 | DW-3.78/(8-13)-(16-24) | Ammonia gas | 2700 | 0.8-1.3 | 1.6-2.4 | 740 | 75 | Water cooled | 3200*2000*1700 | ~3500 |
Related products
| Warranty: | 12 Months |
|---|---|
| Lubrication Style: | Customized |
| Cooling System: | Air/Water /Mixed Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Customized |
| Structure Type: | Open Type |
| Customization: |
Available
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What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
Can Gas Air Compressors Be Used for Natural Gas Compression?
Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:
1. Different Compressed Gases:
Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.
2. Safety Considerations:
Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.
3. Equipment Compatibility:
Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.
4. Efficiency and Performance:
Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.
5. Regulatory Compliance:
Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.
6. Industry Standards and Practices:
The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.
In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.
What Are the Advantages of Using a Gas Air Compressor Over an Electric One?
Using a gas air compressor offers several advantages over an electric air compressor. Gas-powered compressors provide unique benefits in terms of mobility, versatility, power, and convenience. Here’s a detailed explanation of the advantages of using a gas air compressor:
1. Portability and Mobility:
Gas air compressors are typically more portable and mobile compared to electric compressors. They often feature handles, wheels, or trailers, allowing for easy transportation to different locations. This portability is especially advantageous in situations where compressed air is needed at remote job sites, outdoor events, or areas without access to electricity. Gas air compressors can be easily moved and positioned where they are required.
2. Independence from Electricity:
One of the primary advantages of gas air compressors is their independence from electricity. They are powered by gas engines, which means they do not rely on a direct connection to the electrical grid. This makes them suitable for use in areas where electrical power is limited, unreliable, or unavailable. Gas air compressors offer a reliable source of compressed air even in remote locations or during power outages.
3. Versatility in Fuel Options:
Gas air compressors provide versatility in terms of fuel options. They can be powered by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This flexibility allows users to choose the most readily available or cost-effective fuel source based on their specific requirements. It also makes gas compressors adaptable to different environments and fuel availability in various regions.
4. Higher Power Output:
Gas air compressors typically offer higher power output compared to electric compressors. Gas engines can generate more horsepower, allowing gas compressors to deliver greater air pressure and volume. This higher power output is beneficial when operating pneumatic tools or equipment that require a significant amount of compressed air, such as jackhammers, sandblasters, or heavy-duty impact wrenches.
5. Continuous Operation:
Gas air compressors can provide continuous operation without the need for frequent breaks or cooldown periods. Electric compressors may overheat with prolonged use, requiring intermittent rest periods to cool down. Gas compressors, on the other hand, can operate continuously for longer durations without the risk of overheating. This continuous operation capability is particularly advantageous in demanding applications or situations that require extended periods of compressed air usage.
6. Quick Startup and Response:
Gas air compressors offer quick startup and response times. They can be started instantly by simply pulling a cord or pressing a button, whereas electric compressors may require time to power up and reach optimal operating conditions. Gas compressors provide immediate access to compressed air, allowing for efficient and prompt task completion.
7. Durability and Resistance to Voltage Fluctuations:
Gas air compressors are generally more durable and resistant to voltage fluctuations compared to electric compressors. Electric compressors can be affected by voltage drops or surges, which may impact their performance or cause damage. Gas compressors, however, are less susceptible to voltage-related issues, making them reliable in environments where voltage fluctuations are common.
8. Lower Energy Costs:
Gas air compressors can offer lower energy costs compared to electric compressors, depending on the price of the fuel being used. Gasoline or diesel fuel, for example, may be more cost-effective than electricity in certain regions or applications. This cost advantage can result in significant savings over time, especially for high-demand compressed air operations.
Overall, the advantages of using a gas air compressor over an electric one include portability, independence from electricity, fuel versatility, higher power output, continuous operation capability, quick startup and response times, durability, resistance to voltage fluctuations, and potentially lower energy costs. These advantages make gas air compressors a preferred choice in various industries, remote locations, and applications where mobility, power, and reliability are crucial.
editor by CX 2023-10-07