Product Description
HangZhou United Compressor Manufacturing Co., Ltd. was established in 2002 and is a high-tech enterprise in ZheJiang Province. The company has complete production equipment testing methods, and relies on its technological advantages to introduce, absorb, and digest new technologies and processes from abroad. The products have covered all domestic demand industries and regions, and are exported to multiple countries such as Russia, Tajikistan, India, Pakistan, North Korea, etc. It is a qualified supplier and partner for many domestic and foreign enterprises.
The company has a sales and service team that continuously provides customers with various energy-saving and modern compressor system products. In the past 10 years, the company has maintained rapid and stable development, providing products and services for industries such as natural gas, steel, petroleum, chemical, coal, mining, and metallurgy. We not only have mature products, but also have a capable after-sales service team, such as conducting pre-sales inspections of compressors, timely tracking during sales, and 24-hour after-sales repair and maintenance services.
Product Application
Mainly used for pressurized transmission of natural gas into the pipeline network (Natural pipeline gas extraction and combustible gas recovery tank filling)
It can also be used for stirring in the pharmaceutical and brewing industries, pressurized gas transportation in the chemical industry, blow molding bottle making in the food industry, and dust removal of parts in the machine manufacturing industry.
Product Features
1. This series of compressors is an advanced piston compressor unit produced and manufactured using the product technology of Mannes Mandermarg Company in Germany.
2. The product has the characteristics of low noise, low vibration, compact structure, smooth operation, safety and reliability, and high automation level. It can also be configured with a data-driven remote display and control system according to customer requirements.
3. Equipped with alarm and shutdown functions for low oil pressure, low water pressure, high temperature, low inlet pressure, and high exhaust pressure of the compressor, making the operation of the compressor more reliable.
Structure Introduction
The unit consists of a compressor host, electric motor, coupling, flywheel, pipeline system, cooling system, electrical equipment, and auxiliary equipment.
Reference Technical parameters and specifications
NO. | MODEL | Compressed medium | Flow rate Nm³/h |
Inlet pressure MPa |
Outlet pressure MPa |
Rotating speed r/min |
Motor power KW |
Cooling mode | Overall dimension mm |
Weight Kg |
1 | DW-14/(0-0.2)-25 | Raw gas | 800 | 0-0.02 | 2.5 | 740 | 160 | Water cooled | 4800*3200*1915 | ~10000 |
2 | VW-8/18 | Vinylidene fluoride gas | 418 | Atmospheric pressure | 1.8 | 980 | 75 | Water cooled | 3700*2000*1700 | ~4500 |
3 | VWD-3.2/(0-0.2)-40 | Biogas | 230 | 0-0.2 | 4.0 | 740 | 45 | Water cooled | 6000*2500*2650 | ~8000 |
4 | VW-9/6 | Ethyl chloride gas | 470 | Atmospheric pressure | 0.6 | 980 | 55 | Water cooled | 2800*1720*1700 | ~3500 |
5 | DWF-12.4/(9-12)-14 | Carbon dioxide | 6400 | 0.9-1.2 | 1.4 | 740 | 185 | Air cooled | 6000*2700*2200 | ~10000 |
6 | VWF-2.86/5-16 | Nitrogen gas | 895 | 0.5 | 1.6 | 740 | 55 | Air cooled | 3200*2200*1750 | ~3500 |
7 | DW-2.4/(18-25)-50 | Raw gas | 2900 | 1.8-2.5 | 5.0 | 980 | 160 | Water cooled | 4300*3000*1540 | ~4500 |
8 | VW-5.6/(0-6)-6 | Isobutylene gas | 1650 | 0-0.6 | 0.6 | 740 | 45 | Water cooled | 2900X1900X1600 | ~3500 |
9 | VW-3.8/3.5 | Mixed gas | 200 | Atmospheric pressure | 0.35 | 980 | 18.5 | Water cooled | 2200*1945*1600 | ~2000 |
10 | ZW-1.7/3.5 | Vinyl chloride gas | 100 | Atmospheric pressure | 0.35 | 740 | 15 | Water cooled | 2700X1600X2068 | ~2000 |
11 | ZWF-0.96/5 | Hydrogen chloride gas | 55 | Atmospheric pressure | 0.5 | 740 | 11 | Air cooled | 2000*1500*2000 | ~1000 |
12 | VW-0.85/(0-14)-40 | Refrigerant gas | 300 | 0-1.4 | 4.0 | 740 | 55 | Water cooled | 4500*2300*1780 | ~5500 |
13 | DW-3.78/(8-13)-(16-24) | Ammonia gas | 2700 | 0.8-1.3 | 1.6-2.4 | 740 | 75 | Water cooled | 3200*2000*1700 | ~3500 |
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Warranty: | 12 Months |
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Lubrication Style: | Customized |
Cooling System: | Air/Water /Mixed Cooling |
Cylinder Arrangement: | Balanced Opposed Arrangement |
Cylinder Position: | Customized |
Structure Type: | Open Type |
Customization: |
Available
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How Do You Troubleshoot Common Issues with Gas Air Compressors?
Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:
1. Start with Safety Precautions:
Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.
2. Check Power Supply and Connections:
Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.
3. Check Fuel Supply:
For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.
4. Inspect Air Filters:
Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.
5. Check Oil Level and Quality:
If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.
6. Inspect Spark Plug:
If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.
7. Check Belts and Pulleys:
Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.
8. Listen for Unusual Noises:
During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.
9. Consult the Owner’s Manual:
If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.
10. Seek Professional Assistance:
If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.
Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.
Can Gas Air Compressors Be Used for Pneumatic Tools?
Yes, gas air compressors can be used for pneumatic tools. Here’s a detailed explanation:
1. Versatile Power Source:
Gas air compressors, powered by gasoline or diesel engines, provide a portable and versatile power source for operating pneumatic tools. They eliminate the need for electrical power supply, making them suitable for remote locations or construction sites where electricity may not be readily available.
2. High Power Output:
Gas air compressors typically offer higher power output compared to electric compressors of similar size. This high power output enables gas compressors to deliver the necessary air pressure and volume required by pneumatic tools, ensuring optimal tool performance.
3. Mobility and Portability:
Gas air compressors are often designed with mobility and portability in mind. They are compact and equipped with wheels or handles, allowing for easy transportation to different job sites. This mobility is advantageous when using pneumatic tools in various locations or when working in confined spaces.
4. Continuous Operation:
Gas air compressors can provide continuous air supply for pneumatic tools without the need for frequent pauses or recharging. As long as there is an adequate fuel supply, gas compressors can operate for extended periods, allowing uninterrupted use of pneumatic tools for tasks such as drilling, nailing, sanding, or painting.
5. Suitable for High-Demand Applications:
Pneumatic tools used in heavy-duty applications often require a robust air supply to meet their performance requirements. Gas air compressors can generate higher air flow rates and maintain higher operating pressures, making them suitable for high-demand pneumatic tools like jackhammers, impact wrenches, or sandblasters.
6. Flexibility in Compressor Size:
Gas air compressors are available in various sizes and capacities, allowing users to choose the compressor that best matches the air demands of their pneumatic tools. From small portable compressors for light-duty tasks to larger industrial-grade compressors for heavy-duty applications, there is a wide range of options to suit different tool requirements.
7. Reduced Dependency on Electrical Infrastructure:
Using gas air compressors for pneumatic tools reduces reliance on electrical infrastructure. In situations where the electrical power supply is limited, unreliable, or expensive, gas compressors offer a viable alternative, ensuring consistent tool performance without concerns about power availability.
It’s important to note that gas air compressors emit exhaust gases during operation, so proper ventilation is necessary when using them in enclosed spaces to ensure the safety of workers.
In summary, gas air compressors can effectively power pneumatic tools, offering mobility, high power output, continuous operation, and suitability for various applications. They provide a reliable and portable solution for utilizing pneumatic tools in locations where electrical power supply may be limited or unavailable.
What Is a Gas Air Compressor?
A gas air compressor is a type of air compressor that is powered by a gas engine instead of an electric motor. It uses a combustion engine, typically fueled by gasoline or diesel, to convert fuel energy into mechanical energy, which is then used to compress air. Here’s a detailed explanation of a gas air compressor:
1. Power Source:
A gas air compressor utilizes a gas engine as its power source. The engine can be fueled by gasoline, diesel, or other types of combustible gases, such as natural gas or propane. The combustion engine drives the compressor pump to draw in air and compress it to a higher pressure.
2. Portable and Versatile:
Gas air compressors are often designed to be portable and versatile. The gas engine provides mobility, allowing the compressor to be easily transported and used in different locations, including remote job sites or areas without access to electricity. This makes gas air compressors suitable for applications such as construction projects, outdoor activities, and mobile service operations.
3. Compressor Pump:
The compressor pump in a gas air compressor is responsible for drawing in air and compressing it. The pump can be of various types, including reciprocating, rotary screw, or centrifugal, depending on the specific design of the gas air compressor. The pump’s role is to increase the pressure of the incoming air, resulting in compressed air that can be used for various applications.
4. Pressure Regulation:
Gas air compressors typically feature pressure regulation mechanisms to control the output pressure of the compressed air. This allows users to adjust the pressure according to the requirements of the specific application. The pressure regulation system may include pressure gauges, regulators, and safety valves to ensure safe and reliable operation.
5. Applications:
Gas air compressors find applications in a wide range of industries and activities. They are commonly used in construction sites for powering pneumatic tools such as jackhammers, nail guns, and impact wrenches. Gas air compressors are also utilized in agriculture for operating air-powered machinery like sprayers and pneumatic seeders. Additionally, they are employed in recreational activities such as inflating tires, sports equipment, or inflatable structures.
6. Maintenance and Fuel Considerations:
Gas air compressors require regular maintenance, including engine servicing, oil changes, and filter replacements, to ensure optimal performance and longevity. The type of fuel used in the gas engine also needs to be considered. Gasoline-powered compressors are commonly used in smaller applications, while diesel-powered compressors are preferred for heavy-duty and continuous operation due to their higher fuel efficiency and durability.
Overall, a gas air compressor is an air compressor that is powered by a gas engine, offering mobility and versatility. It provides compressed air for various applications and is commonly used in construction, agriculture, and outdoor activities. Regular maintenance and fuel considerations are essential to ensure reliable operation and optimal performance.
editor by CX 2024-02-01