Product Description

Product Parameters

   

Product Name	Oil Free Gas Compressor
Power Range	<55KW
Model No.	GWX- 3/5/10/20/40/60/80/CUSTOMIZED
Cooling Method	Air-cooled Or Water-cooled
Speed Range	300-600r/min
Compression Stages	Level 3-4
Exhaust Pressure Range	≤25.0Mpa
Inspiratory Pressure Range	0-0.6Mpa

 

Scope of supply (Note: Final design shall prevail)

The compressor includes oxygen pressure gauge (with certificate), oil pressure gauge (with certificate), safety valve (with certificate), electrical instrument control cabinet (with information), cooling pipeline and flywheel, etc.

Complete sets of spare parts and random tools.

Complete set of anchor screws (including motor anchor screws)

The complete set of electrical equipment supplied with the compressor includes the electric control box of the electric motor and the oxygen compressor, the electric pulley of the electric motor, the V-belt, the safety cover, the bottom rail of the electric motor, etc.

Technical documents and relevant drawings and packing list.

User-supplied materials include

Power, control cables and wires used for oxygen compressor installation, pressure gauge connection φ6×1 copper pipe

Water pipes, pipe fittings, shut-off valves for drainage systems

Connected to the first-stage intake pipe and the last-stage terminal discharge pipe, as well as the valves of the intake and exhaust pipes connected to the oxygen compressor

Gas Cylinder Filling Station

The gas plant consists of screw type air compressor, gas booster, air buffer tank, refrigerated dryer, filtration equipment, gas buffer tank, gas generation equipment, gas regulator, filling manifold,etc.

Step 1: Connecting A&B from the flange of the air compressor to the flange of the refrigerated dryer,using this black DN50 high pressure tube for connection.

Step 2: Connecting C&D from the gas generation machine to the gas compressor booster, using this black DN50 high pressure tube for connection.

Step 3: Connecting F from the gas booster to the filling manifold, using this black DN50 high pressure tube for connection.

Step 4: The filling manifold connect to gas cylinders.

The following points should be noted during installation:

1. The connection between each equipment needs to be sealed!
2. Gaskets and screws need to be tightened!
3. Do not have air leakage phenomenon!

Detailed Photos

 

Company Profile

1. Full Experience: 20+ Years Manufacturing and Exporting Experience in ASU Field.

2. Production Capability: 100+ PSA Oxygen Plant Be Sold Per Month.
3. Workshop Area: Our Factory Located in Xihu (West Lake) Dis. District, HangZhou, China, With 14000+ Square Meters, With 6 Production Lines,
With 60 Labors, With 3 Quality Inspectors, With 5 Excellent Engineers.
4. Sales HQ Area: Our International trade depart With 25 Professional salesmen; With 1500+ Square CHINAMFG Area;
5. After-sales Service: Online Technology Support & Video Meeting Support & Dispatch Engineer Support
6. Warranty: 1 Year Guaranty Period, 1 Year Spare Parts With Factory Cost
8. Our Advantage: Nice Quality! Nice Price! Nice Service!
 

Certifications

FAQ

Q1: Are you a trading company or manufacturer?

A: Firstly. we are a manufacturer, we have our own factory and engineers. 
Secondly, we have our own international trade teams to provide services for you.
Thirdly, we provide the lifetime technology support and the best after-sale service.
 

Q2: What is your term of payment?
A: 30%T/T in advance and balance before shipment.
B. 30% T/T in advance and Irrevocable L/C at Sight.
C. Accept negotiation.

Q3: How long is your delivery time?

A: Depending on what type of machine you are purchased.
3Nm3/h-20Nm3/h Booster compressor whose delivery time is 15-20 days.
20Nm3/h-60Nm3/h Booster compressor whose delivery time is 25-30days.
Over 60Nm3/h and customized capacity whose delivery time following the design. 
 

Q4: What is your product quality assurance policy?
A: We offer a warranty period of 1 year, free lifetime technology support.
B. Supporting third-part to have a inspection, also provide SGS, TUV certificated.
C. Accept negotiation.
 

Q5: Do you offer OEM/ODM service?

A: Yes.
 

Q6: Does your product used or new? RTS product or customized product?

A:Our machine is new unit, and following your specific require to design and make it.

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How Do You Troubleshoot Common Issues with Gas Air Compressors?

Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:

1. Start with Safety Precautions:

Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.

2. Check Power Supply and Connections:

Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.

3. Check Fuel Supply:

For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.

4. Inspect Air Filters:

Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.

5. Check Oil Level and Quality:

If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.

6. Inspect Spark Plug:

If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.

7. Check Belts and Pulleys:

Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.

8. Listen for Unusual Noises:

During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.

9. Consult the Owner’s Manual:

If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.

10. Seek Professional Assistance:

If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.

Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.

Can Gas Air Compressors Be Used for Natural Gas Compression?

Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:

1. Different Compressed Gases:

Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.

2. Safety Considerations:

Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.

3. Equipment Compatibility:

Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.

4. Efficiency and Performance:

Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.

5. Regulatory Compliance:

Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.

6. Industry Standards and Practices:

The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.

In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.

What Industries Commonly Use Gas Air Compressors?

Gas air compressors find applications in various industries where compressed air is required for powering tools, equipment, and systems. These compressors are valued for their portability, versatility, and ability to provide high-pressure air. Here’s a detailed explanation of the industries that commonly use gas air compressors:

1. Construction Industry:

The construction industry extensively utilizes gas air compressors for a wide range of tasks. Compressed air is used to power pneumatic tools such as jackhammers, nail guns, impact wrenches, and concrete breakers. Gas air compressors provide the necessary airflow and pressure to operate these tools efficiently, making them ideal for construction sites.

2. Mining Industry:

In the mining industry, gas air compressors play a vital role in various operations. Compressed air is used to power pneumatic tools for drilling, rock blasting, and excavation. It is also employed in ventilation systems, conveying systems, and pneumatic control devices in mines. Gas air compressors are valued for their durability and ability to operate in rugged and remote mining environments.

3. Oil and Gas Industry:

The oil and gas industry relies on gas air compressors for numerous applications. They are used for well drilling operations, powering pneumatic tools, and maintaining pressure in oil and gas pipelines. Gas air compressors are also utilized in natural gas processing plants, refineries, and petrochemical facilities for various pneumatic processes and equipment.

4. Manufacturing and Industrial Sector:

In the manufacturing and industrial sector, gas air compressors are extensively used in different applications. They provide compressed air for pneumatic tools, such as air-powered drills, sanders, grinders, and spray guns. Compressed air is also used in manufacturing processes such as material handling, assembly line operations, and pneumatic control systems.

5. Automotive Industry:

The automotive industry utilizes gas air compressors for a variety of tasks. Compressed air is employed in automotive assembly plants for pneumatic tools, paint spraying booths, and pneumatic control systems. Gas air compressors are also used in auto repair shops for powering air tools, tire inflation, and operating pneumatic lifts.

6. Agriculture and Farming:

Gas air compressors have applications in the agriculture and farming sector. They are used for tasks such as powering pneumatic tools for crop irrigation, operating pneumatic seeders or planters, and providing compressed air for farm maintenance and repair work. Portable gas air compressors are particularly useful in agricultural settings where electricity may not be readily available.

7. Food and Beverage Industry:

In the food and beverage industry, gas air compressors are employed for various pneumatic processes and equipment. They are used in food packaging operations, pneumatic conveying systems for ingredients and finished products, and air-powered mixing and blending processes. Gas air compressors in this industry are designed to meet strict hygiene and safety standards.

8. Pharmaceutical and Healthcare Sector:

The pharmaceutical and healthcare sector utilizes gas air compressors for critical applications. Compressed air is used in medical devices, dental equipment, laboratory instruments, and pharmaceutical manufacturing processes. Gas air compressors in this industry must adhere to stringent quality standards and maintain air purity.

These are just a few examples of the industries that commonly use gas air compressors. Other sectors, such as power generation, aerospace, marine, and chemical industries, also rely on gas air compressors for specific applications. The versatility and reliability of gas air compressors make them indispensable in numerous industries where compressed air is a vital resource.

editor by lmc 2024-11-07