Product Description
Reciprocating Completely Oil-Free Diaphragm Compressor
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Our company specialize in producing various kinds of compressor products, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process Principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GD Model Instruction
GD diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
GD diaphragm compressor for my company independent research and development of large diaphragm compressor, its advantages are: high compression ratio, large displacement, large piston force, stable running, high exhaust pressure, etc, has been widely used and petroleum chemical industry and nuclear power plant, and so on,.Two GD type diaphragm compressor cylinder arrangement for symmetrically arranged in parallel, more suitable for the petrochemical and nuclear power plant such as uninterrupted operation for a long time, because of the cylinder body symmetry, run up against other arrangement of diaphragm compressor is the most stable operation, running, small vibration from the ground clearance is more convenient in maintenance.
Advantages
1.Good sealing performance
Diaphragm compressor is a kind of special structure displacement compressor.The gas does not need lubrication,the sealing performance is good,the compression medium does not contact with any lubricant,and there will be no pollution in the compression process.It is especially suitable for high purity(99.9999%),rate,extremely corrosive,toxic and harmful,inflammable and explosive.Compression,transportation and bottle filling of radioactive gases.Membrane head is sealed with inlaid double O-ring,and its sealing effect is far better than that of open type.
2.Cylinder has good heat dissipation performance
The working cylinder of diaphragm compressor has good heat dissipation performance and is close to isothermal compression.It can adopt higher compression ratio and is suitable for compressing high-pressure gas.
3.Compressor speed is low and service life of vulnerable parts is prolonged.The new type of diaphragm cavity curve improve the volume efficiency of the compressor,optimize the value type,and adopt special heat treatment method for diaphragm,which greatly improves the service life of the compressor.
4.The high efficiency cooler is adopted,which makes the whole machine low in temperature and high in efficiency.The service life of lubricating oil,O-ring and value spring can be prolonged appropriately .Under the condition of meeting the buyer’s technological parameters,the structure is more advanced,reasonable and energy-saving.
5.The diaphragm rupture alarm structure is advanced,reasonable and reliable.The diaphragm installation has no directionality and is easy to replace.
6.The parts and components of the whole equipment are concentrated on a skid-mounted chassis,which is convenient for transportation,installation and management.
Reference Operating Parameter:
| Model | GD-120/4-80 | Remarks | |
| Volume Flow | Nm3/h | 120 | No-Standard |
| Working pressure | Suction pressure: | 0.4MPa | No-Standard |
| Exhaust pressure: | 8.0MPa | No-Standard | |
| Cooling Method | Water-Cooled | No-Standard | |
| Intake temperature | °C | 0~30 | |
| Inlet pressure | MPa | 0.3~0.4 | |
| Discharge temperature | °C | ≤45ºC | |
| Noise | dB(A) | ≤80 | |
| Power/Frequence | V/Hz | 380/50 | No-Standard |
| Motor Power | Kw | 22KW~200KW | No-Standard |
| Crankshaft speed | r/min | 420 | |
| Overall dimension | L/mm | 3000 | |
| W/mm | 1600 | ||
| H/mm | 1400 | ||
Reference Specification
| 1 | GD-120/4-80 | 3.0 | 120 | 0.4 | 8.0 | 3000x1600x1400 | 30 | |
| 2 | GD-130/0.98-11 | 3.0 | 130 | 0.098 | 1.1 | 3000x1800x1600 | 4.0 | 30 |
| 3 | GD-150/2-20 | 3.0 | 150 | 0.2 | 2.0 | 3000x1800x1600 | 4.0 | 37 |
| 4 | GD-100/0.1-5 | 4.0 | 100 | 0.01 | 0.5 | 2800X1500X1500 | 3.0 | 18.5 |
| 5 | GD-100/5.5-200 | 5.0 | 100 | 0.55 | 20 | 3200X2000X1600 | 4.5 | 45 |
| 6 | GD-80/0.12-4 | 5.0 | 80 | 0.012 | 0.4 | 2800x1600x 1500 | 3.8 | 15 |
| 7 | GD-60/0.3-6 | 4.0 | 60 | 0.03 | 0.6 | 2800x1600x1500 | 4.0 | 15 |
| 8 | GD-70/0.1-8 | 3.8 | 70 | 0.01 | 0.8 | 3000 x 1600×1250 | 5.0 | 18.5 |
| 9 | GD-40/0.02-160 | 5.0 | 40 | 0.02 | 16 | 2800x1460x1530 | 3.0 | 22 |
| 10 | GD-100/0.5-6 | 2.0 | 100 | 0.05 | 0.6 | 3000x2000x1560 | 6.0 | 18.5 |
| 11 | GD-36/1-150 | 4.0 | 36 | 0.1 | 15 | 3000x1500x1500 | 4.0 | 45 |
| 12 | GD-35/0.7-300 | 4.0 | 35 | 0.07 | 30 | 3000x1600x1500 | 4.0 | 22 |
| 13 | GD-500/15-35 | 4.5 | 500 | 1.5 | 3.5 | 3000x2000x1700 | 4.0 | 45 |
| 14 | GD-150/15-210 | 4.5 | 150 | 1.5 | 21 | 3200x1700x1600 | 4.0 | 45 |
| 15 | GD-120/8-220 | 4.5 | 120 | 0.8 | 22 | 3200x1700x1600 | 3.8 | 45 |
| 16 | GD-100/9 | 4.5 | 100 | 0.0 | 0.9 | 3200x1700x1800 | 4.5 | 22 |
| 17 | GD-100/1.5-150 | 4.5 | 100 | 0.15 | 15 | 3200x1700x1800 | 4.5 | 45 |
| 18 | GD-40/30 | 4.5 | 40 | 0.0 | 3.0 | 3200x1700x1800 | 4.0 | 18.5 |
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| Principle: | Reciprocating Compressor |
|---|---|
| Application: | High Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof, Corrosion-Proof |
| Mute: | Mute |
| Lubrication Style: | Oil-free |
| Drive Mode: | Electric |
| Customization: |
Available
|
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|---|
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What Is the Noise Level of Gas Air Compressors?
The noise level of gas air compressors can vary depending on several factors, including the compressor’s design, engine type, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:
1. Compressor Design:
The design of the gas air compressor can influence its noise level. Some compressors are engineered with noise reduction in mind, utilizing features such as sound insulation, vibration dampening materials, and mufflers to minimize noise generation. Compressors with enclosed cabinets or acoustic enclosures tend to have lower noise levels compared to open-frame compressors.
2. Engine Type:
The type of engine used in the gas air compressor can impact the noise level. Gas air compressors typically use internal combustion engines powered by gasoline or propane. Gasoline engines tend to produce higher noise levels compared to diesel engines or electric motors. However, advancements in engine technology have led to quieter gasoline engines with improved noise control.
3. Operating Conditions:
The operating conditions of the gas air compressor can affect the noise level. Factors such as the load capacity, speed of operation, and ambient temperature can influence the amount of noise generated. Compressors operating at higher loads or speeds may produce more noise compared to those running at lower levels.
4. Noise-Reducing Features:
Some gas air compressors are equipped with noise-reducing features to minimize sound emissions. These may include built-in silencers, acoustic enclosures, or noise-absorbing materials. Such features help dampen the noise produced by the compressor and reduce its overall noise level.
5. Manufacturer Specifications:
Manufacturers often provide noise level specifications for their gas air compressors. These specifications typically indicate the sound pressure level (SPL) in decibels (dB) at a specific distance from the compressor. It is important to refer to these specifications to get an idea of the expected noise level of a particular compressor model.
6. Distance and Location:
The distance between the gas air compressor and the listener can impact the perceived noise level. As sound waves disperse, the noise level decreases with distance. Locating the compressor in an area that is isolated or distant from occupied spaces can help minimize the impact of noise on the surrounding environment.
It is important to note that gas air compressors, especially those used in industrial or heavy-duty applications, can generate substantial noise levels. Occupational health and safety regulations may require the use of hearing protection for individuals working in close proximity to loud compressors.
Overall, the noise level of gas air compressors can vary, and it is advisable to consult the manufacturer’s specifications and consider noise-reducing features when selecting a compressor. Proper maintenance, such as regular lubrication and inspection of components, can also help minimize noise levels and ensure optimal performance.
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What Is the Impact of Altitude on Gas Air Compressor Performance?
Altitude can have a significant impact on the performance of gas air compressors. Here’s a detailed explanation:
1. Decreased Air Density:
As altitude increases, the air density decreases. This reduction in air density affects the performance of gas air compressors, primarily because compressors rely on the intake of ambient air to generate compressed air. With lower air density at higher altitudes, the compressor’s ability to draw in a sufficient volume of air is reduced.
2. Reduced Compressor Output:
The decrease in air density directly affects the compressor’s output. Gas air compressors may experience a decrease in their maximum airflow and pressure capabilities at higher altitudes. This reduction in output can impact the compressor’s efficiency and its ability to deliver the required compressed air for various applications.
3. Increased Compressor Workload:
At higher altitudes, gas air compressors need to work harder to maintain the desired level of compressed air output. The reduced air density means the compressor must compress a larger volume of air to achieve the same pressure as it would at lower altitudes. This increased workload can lead to higher energy consumption, increased wear and tear on the compressor components, and potentially decreased overall performance and lifespan.
4. Engine Power Loss:
If the gas air compressor is powered by an internal combustion engine (such as gasoline or diesel), altitude can also impact the engine’s performance. As the air density decreases, the engine may experience a power loss due to reduced oxygen availability for combustion. This can result in reduced engine horsepower and torque, affecting the compressor’s ability to generate compressed air.
5. Considerations for Proper Sizing:
When selecting a gas air compressor for use at higher altitudes, it is crucial to consider the specific altitude conditions and adjust the compressor’s size and capacity accordingly. Choosing a compressor with a higher airflow and pressure rating than required at sea level can help compensate for the reduced performance at higher altitudes.
6. Maintenance and Adjustments:
Regular maintenance and adjustments are necessary to optimize the performance of gas air compressors operating at higher altitudes. This includes monitoring and adjusting the compressor’s intake systems, fuel-to-air ratio, and ignition timing to account for the reduced air density and maintain proper combustion efficiency.
In summary, altitude has a notable impact on the performance of gas air compressors. The decrease in air density at higher altitudes leads to reduced compressor output, increased compressor workload, potential engine power loss, and considerations for proper sizing and maintenance. Understanding these effects is crucial for selecting and operating gas air compressors effectively in various altitude conditions.
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Are There Different Types of Gas Air Compressors Available?
Yes, there are different types of gas air compressors available, each designed to suit specific applications and requirements. These different types vary in terms of design, power source, configuration, and intended use. Here’s a detailed explanation of the various types of gas air compressors:
1. Reciprocating Gas Air Compressors:
Reciprocating gas air compressors, also known as piston compressors, use a reciprocating motion of one or more pistons to compress the air. These compressors are commonly used for small to medium-scale applications and are available in both single-stage and two-stage configurations. Single-stage compressors compress the air in a single stroke, while two-stage compressors use an additional cylinder for further compression, resulting in higher pressures.
2. Rotary Screw Gas Air Compressors:
Rotary screw gas air compressors utilize two interlocking helical screws to compress the air. These compressors are known for their continuous and efficient operation, making them suitable for demanding industrial applications. They are often used in industries such as manufacturing, construction, and automotive where a constant supply of compressed air is required.
3. Rotary Vane Gas Air Compressors:
Rotary vane gas air compressors use a rotor with sliding vanes to compress the air. As the rotor rotates, the vanes slide in and out, creating compression chambers that compress the air. These compressors are compact, reliable, and often used for smaller-scale applications or in situations where space is limited.
4. Centrifugal Gas Air Compressors:
Centrifugal gas air compressors operate by accelerating the air using a high-speed impeller. The accelerated air is then redirected into a diffuser, which converts the velocity energy into pressure energy. These compressors are commonly used for large-scale applications requiring high volumes of compressed air, such as in power plants, refineries, or chemical processing industries.
5. Oil-Free Gas Air Compressors:
Oil-free gas air compressors are designed to provide clean, oil-free compressed air. They feature special sealing mechanisms and materials to prevent oil contamination in the compressed air. These compressors are commonly used in industries where oil-free air is essential, such as food and beverage processing, pharmaceuticals, electronics manufacturing, and painting applications.
6. Portable Gas Air Compressors:
Portable gas air compressors are specifically designed for mobility and ease of transportation. These compressors often feature wheels, handles, or trailers for convenient movement. They are commonly used in construction sites, remote job locations, outdoor events, or other situations where compressed air is needed at different locations.
7. High-Pressure Gas Air Compressors:
High-pressure gas air compressors are designed to generate compressed air at elevated pressures. These compressors are used in applications that require air pressure higher than the standard range, such as in diving operations, breathing air systems, or specialized industrial processes.
8. Biogas Air Compressors:
Biogas air compressors are specifically designed to compress biogas, which is generated from the decomposition of organic matter. These compressors are used in biogas production facilities, landfills, wastewater treatment plants, or agricultural operations where biogas is produced and utilized as an energy source.
These are just a few examples of the different types of gas air compressors available. Each type has its own advantages and is suitable for specific applications based on factors such as required airflow, pressure, mobility, oil-free operation, and environmental considerations. It’s important to choose the appropriate type of gas air compressor based on the specific needs of the application to ensure optimal performance and efficiency.
editor by CX 2024-04-09