Product Description
Product Description
100nm3/h Medical oil-free low pressure oxygen booster compressor
Oxygen compressors refer to compressors used to pressurize oxygen for transportation or storage.
There are 2 types of commonly used medical oxygen compressors. One is that PSA oxygen concentrators in hospitals need to be pressurized to supply various wards and operating rooms. It provides 7-10 kg of line pressure. Oxygen from a PSA needs to be stored in a high pressure container for ease of use. The storage pressure is usually a pressure of 100 barg, 150 barg, 200 barg or 300 barg.
This cylinder filled oxygen compressor is suitable for inlet pressure 3-4barg (40-60psig) and discharge pressure 150barg (2150psig)
Small PSA oxygen generating system with a displacement of 4-12NM3/hour, providing clean oxygen filling services for communities and small island hospitals. It can run continuously for 24 hours. It is recommended to fill up to 10 bottles at a time.
Features of this booster compressor
Four stages of compression, each stage is equipped with a safety valve, the inlet is equipped with low intake pressure protection, the exhaust end is equipped with high exhaust pressure protection, and each stage has a temperature sensor. If over temperature and over pressure, the system will alarm and stop, ensuring safe operation, small size, light weight, bottom forklift parking position, easy to move.
Our standard high-pressure oxygen compressors have passed the EU CE certification and meet the requirements of the EU market. We can also provide customized oxygen compressors according to customer conditions.
Our oxygen booster gas compressors feature the following:
1. No oil, no oil required, stainless steel cylinder
2. No pollution, keep the gas purity unchanged
3. The quality is safe and reliable, and the stability is good.
4. Low maintenance cost and simple operation.
5. The service life of the piston ring under low pressure conditions is 4000 hours, and the service life of piston rings under high pressure conditions is 1500-2000 hours
6. According to the customer’s specific working conditions, the compressor is designed as single-stage compression, two-stage compression, three-stage compression and four-stage compression.
7. Low speed, long life, average speed 260-400RPM,
8. Low noise, the average noise is lower than 75dB, it can work quietly in the medical field
9. Continuous continuous heavy-duty operation, which can run stably for 24 hours without stopping (depending on the specific model)
Piston oxygen compressor
A safety oxygen compressor for pressurizing oxygen and delivering or storing it.
One of these industries is used for rough oxygen cutting, where 93% pure oxygen is pumped into oxygen cylinders and acetylene gas is used to cut scrap metal.
Cylinder filling oxygen compressors serve 2 purposes. One is that the hospital’s PSA oxygen generator needs to be pressurized to supply various wards and operating rooms, providing a line pressure of 7-10 kg, and the other is the need to store PSA oxygen. High-pressure containers are convenient for mobile use, and the storage pressure is usually 100barg, 150barg, 200barg or higher 300barg pressure.
This cylinder filled oxygen compressor is suitable for inlet pressure 3-4barg (40-60psig) and discharge pressure 150barg (2150psig)
Small PSA oxygen generating system with a displacement of 4-12NM3/hour, providing clean oxygen filling services for communities and small island hospitals. It can run continuously for 24 hours. It is recommended to fill up to 10 bottles at a time.
Technical parameter
| Flow rate | Inlet pressure | Outlet pressure | Motor power | Crankcase | Inlet size | Outlet size | Dimension | Weight | Inlet/Outlet temperature |
| mm | kg | ºC | |||||||
| 1-3 m3/h | 3-4 bar | 150 bar | 1.5-3 kw | Aluminum alloy | M14*1.5 | M14*1.5 | 850*640*680 | 140 | 45 |
| 200 bar | |||||||||
| 4-12 m3/h | 3-4 bar | 150 bar | 3-5.5 kw | Small two-row four-level | DN15 | M16*1.5 | 1000*800*1100 | 320 | 45 |
| 200 bar | |||||||||
| 13-60 m3/h | 3-4 bar | 150 bar | 11-18.5 kw | Medium two-row four-level | DN25 | M16*1.5 | 1650*950*1470 | 960 | 45 |
| 200 bar | |||||||||
| 60-70 m3/h | 3-4 bar | 150 bar | 22 kw | 6H | DN40 | M22*1.5 | 1950*1350*1400 | 1300 | 45 |
| 80-150 m3/h | 3-4 bar | 150 bar | 30-45 kw | Big two-row four-level | DN50 | M22*1.5 | 2100*1100*1600 | 2000 | 45 |
| 200 bar | |||||||||
| 10-15 m3/h | 3-4 bar | 150 bar | 5.5-7.5 kw | New four-row four-level | DN15 | M16*1.5 | 1050*750*1571 | 450 | 45 |
| 200 bar |
The basi c parameters li sted i n this table can be confi r’med accordi ngtothe actual worki ng condi ti ons.
The parameters of the pressurized 20MPa filling machine are compared with those of the same 15MPa flow model.
The strength and precision of all host parts are increased, and the precision of electrical parts (unloading solenoid valve) and cut- off valve (20MPa high pressure) is greatly improved than that of 15MPa filling machine.
Application industry
Industrial applications for oxygen compressors include booster use of low pressure oxygen for VSA applications in steel mills, paper mills and water treatment plants.
Successful cases
Customer Visit
Packaging & Shipping
• Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)
• Shipping method: by sea, by LCL/FCL or as requested
• Delivery method: FOB, CFR, CIF and EXW etc.
• Delivery time: in 7-15 days after receiving deposit (customized machines not included)
Company Profile
ZheJiang CHINAMFG Machinery Co., Ltd. is a company dedicated to the production and research and development of various gas compression equipment. The company was established in 2012 and has a total of 5 licensed technical engineers. Mainly engaged in air, nitrogen, CO2 and other special gas compression equipment and after-treat equipment. With the development in recent years, the company has established a foreign trade team in ZheJiang , and hired foreign trade consultants with 10 years of industry experience to better serve customers worldwide. With excellent quality and the support of 30 distributors worldwide, our annual sales in 2018 exceeded 5 million US dollars. We look CHINAMFG to working with you to create a better tomorrow!
After Sales Service
1. 24/7 after sales service support in different languages.
2. Customized color, Model ect.
3. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4. Delivery on time and excellent after-sales service.
5. Plenty of original spare parts with proven quality.
6. All kinds of technical documents in different languages.
Payment and delivery
FAQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Some key parts are imported from overseas
3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
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| After-sales Service: | Online Support |
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| Warranty: | 24 Months |
| Lubrication Style: | Oil-free |
| Samples: |
US$ 35440/set
1 set(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Is the Fuel Efficiency of Gas Air Compressors?
The fuel efficiency of gas air compressors can vary depending on several factors, including the compressor’s design, engine size, load capacity, and usage patterns. Gas air compressors typically use internal combustion engines powered by gasoline or propane to generate the mechanical energy required for compressing air. Here’s a detailed explanation of the factors that can influence the fuel efficiency of gas air compressors:
1. Engine Design and Size:
The design and size of the engine in a gas air compressor can impact its fuel efficiency. Engines with advanced technologies such as fuel injection and electronic controls tend to offer better fuel efficiency compared to older carbureted engines. Additionally, larger engines may consume more fuel to produce the required power, resulting in lower fuel efficiency compared to smaller engines for the same workload.
2. Load Capacity and Usage Patterns:
The load capacity and usage patterns of the gas air compressor play a significant role in fuel efficiency. Compressors operating at or near their maximum load capacity for extended periods may consume more fuel compared to compressors operating at lower loads. Additionally, compressors used intermittently or for lighter tasks may have better fuel efficiency due to reduced demand on the engine.
3. Maintenance and Tuning:
Proper maintenance and tuning of the gas air compressor’s engine can improve fuel efficiency. Regular maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug inspection, and tuning the engine to the manufacturer’s specifications can help ensure optimal engine performance and fuel efficiency.
4. Operating Conditions:
The operating conditions, including ambient temperature, altitude, and humidity, can affect the fuel efficiency of gas air compressors. Extreme temperatures or high altitudes may require the engine to work harder, resulting in increased fuel consumption. Additionally, operating in humid conditions can affect the combustion process and potentially impact fuel efficiency.
5. Fuel Type:
The type of fuel used in the gas air compressor can influence its fuel efficiency. Gasoline and propane are common fuel choices for gas air compressors. The energy content and combustion characteristics of each fuel can affect the amount of fuel consumed per unit of work done. It is important to consider the specific fuel requirements and recommendations of the compressor manufacturer for optimal fuel efficiency.
6. Operator Skills and Practices:
The skills and practices of the operator can also impact fuel efficiency. Proper operation techniques, such as avoiding excessive idling, maintaining consistent engine speeds, and minimizing unnecessary load cycles, can contribute to improved fuel efficiency.
It is important to note that specific fuel efficiency ratings for gas air compressors can vary widely depending on the aforementioned factors. Manufacturers may provide estimated fuel consumption rates or fuel efficiency data for their specific compressor models, which can serve as a reference point when comparing different models or making purchasing decisions.
Ultimately, to maximize fuel efficiency, it is recommended to select a gas air compressor that suits the intended application, perform regular maintenance, follow the manufacturer’s guidelines, and operate the compressor efficiently based on the workload and conditions.
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What Are the Key Components of a Gas Air Compressor Control Panel?
A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:
1. Power Switch:
The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.
2. Pressure Gauges:
Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).
3. Control Knobs or Buttons:
Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.
4. Emergency Stop Button:
An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.
5. Motor Start/Stop Buttons:
Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.
6. Control Indicators:
Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.
7. Control Panel Display:
Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.
8. Start/Stop Control Circuit:
The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.
9. Safety and Protection Devices:
Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.
10. Control Panel Enclosure:
The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.
In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.
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What Fuels Are Commonly Used in Gas Air Compressors?
Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:
1. Gasoline:
Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.
2. Diesel:
Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.
3. Natural Gas:
Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.
4. Propane:
Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.
5. Biogas:
In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.
It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.
editor by CX 2024-05-08