Product Description
Advantages of CHINAMFG Process Gas Compressor:
1. High quality material, Stable & Reliable operation
2. Low Maintenance cost & Low noise
3. Easy to install on site and connect with the user’s pipeline system to operate
4. Alarm automatic shutdown to protection machine function
5. Corrosion Resistance
Lubrication includes : Oil lubrication, low-oil lubrication and oil free lubrication;
Cooling method includes: Water cooling, and air cooling.
Installation type includes: Stationary and Skid Mounting.
M-type Reciprocating Compressor
CHINAMFG has developed models for M3.5,M5.5,M8,M16,M25,M32 and M50 series piston compressors. The products are stable,reliable and have already been in series and modularized.CHINAMFG can aslo rapidly provide products of other specifications through modular combination design CHINAMFG users’ requirements.
Besides general gas such as air, the compressed medium may also include flammable and explosive gas, such Natural Gas and Coal Gas as well as special gas which are toxic and corrosive. CHINAMFG has taken a series of technical measures in aspects such as structure material, explosion prevention, anto-control and protection to guarantee safety and reliability. Products are widely used in variety of industries such as Petrochemicals, Fine Chemicals, Pharmaceutical Chemicals, Energy Chemicals, Machinery Industry, Electronics Industry, Agriculture, Animal Husbandry and Defense Industry, Astronomy, Aerospace, Medical and other fields.
Inquiry to us!
Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters
A. The gas compression medium
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.
M Piston type Compressor Technical Parameters | ||||||||||
No. | Model | Compressed medium | F.A.D (Nm3/min) | Inlet Pressure ( Mpa) |
Exhuast Pressure (Mpa) |
Power (KW) |
Speed r/min |
Dimension (L×W×H)mm |
N.W Weight (t) |
Voltage V |
1 | 4M-12/2.5~250 | Carbon dioxide gas | 12 | 0.25 | 25 | 450 | 420 | 6130*3400*2000 | 21.5 | 10000 |
2 | 4M-40/21 | coal gas | 40N | 0.001~0.571 | 2.1 | 450 | 420 | 5800*4300*3800 | 25 | 10000 |
3 | 4M3.5W-12.4/11 | Hydrogen chloride gas | 12.4N | Atmospheric pressure | 1.1 | 132 | 485 | 5600*1600*2300 | 16.5 | 380 |
4 | 4M5.5-113/0.1~3.2 | Feed gas | 113N | 0.01 | 0.32 | 560 | 450 | 6110*4230*5480 | 23 | 6000 |
5 | 4M5.5W-90/1~12 | Synthetic tail gas | 90N | 0.1 | 1.2 | 560 | 450 | 5700*3600*2750 | 15 | 10000 |
6 | 4M5.5W-90/1~9 | Synthetic tail gas | 90N | 0.1 | 0.9 | 500 | 420 | 5700*3600*2750 | 15 | 10000 |
7 | 4M5.5W-50/0.12~18 | coal gas | 50N | 0.012 | 1.8 | 500 | 485 | 6110*4230*5480 | 23 | 10000 |
8 | 4M8W-83.5/0.1-13 | stripping gas | 83.5N | 0.01 | 1.3 | 630 | 375 | 5426x3400x2642 | 21 | 6000 |
9 | 4M8W-50/32 | oxygen | 50N | 0.015 | 3.2 | 550 | 420 | 5900x3400x1700 | 22 | 10000 |
10 | 4M8W-50/20 | High purity oxygen | 50N | 0.001 | 2 | 550 | 420 | 5900x3400x1700 | 22 | 10000 |
11 | 4M8-38/320 | Nitrogen and hydrogen | 38N | 0.026 | 31.4 | 630 | 485 | 6000x3100x1400 | 23 | 6000 |
12 | 4M8W-46/38 | petroleum gas | 46N | 0.0045 | 3.8 | 500 | 420 | 6000x3100x3500 | 22 | 6000 |
13 | 4M8W-99.8/6.5-50 | hydrogen | 99.8N | 0.65 | 5 | 550 | 420 | 6000x3000x1200 | 21 | 6000 |
14 | 4M16-55/210 | CO2 | 55N | 0.01 | 21 | 800 | 375 | 6400x3600x1900 | 25 | 6000 |
15 | 4M16W-108/12 | stripping gas | 108N | 0.08 | 1.2 | 800 | 333 | 6500x3800x2200 | 27 | 6000 |
16 | 4M16W-73/25 | coal gas | 73N | 0.98(A) | 2.5 | 750 | 368 | 6400x3600x1900 | 26 | 6000 |
17 | 4M16-90/5-88 | New hydrogen | 90N | 0.5 | 8.8 | 710 | 371 | 6700x3800x3400 | 25 | 6000 |
18 | 4M25-75/320 | Nitrogen and hydrogen | 75N | 0.026 | 31.4 | 1250 | 375 | 6900x3500x3400 | 32 | 10000 |
19 | 4M25-85/210 | Carbon dioxide | 85N | 0.03 | 21 | 1250 | 375 | 6900x3500x3400 | 25 | 6000 |
20 | 4M25W-127/28 | hydrogen | 127N | 0.01 | 2.8 | 1100 | 333 | 6900x5000x3620 | 38.9 | 10000 |
21 | 4M25-181/10 | stripping gas | 181N | 0.1 | 1 | 1200 | 333 | 7100x5100x3500 | 41 | 6000 |
22 | 4MW-106.7/0.3~13 | Analytical gas | 106.7N | 0.03 | 1.3 | 800 | 420 | 6200*4500*3750 | 21 | 10000 |
23 | 4MW-80/0.03~18 | coal gas | 80N | 0.003 | 1.8 | 800 | 485 | 6200*4400*3750 | 21 | 10000 |
24 | 4M32W-408.3/0.1~7.2 | Butane gas | 408.3N | 0.01 | 0.72 | 2200 | 333 | 8600*8700*3780 | 74 | 10000 |
25 | 4M32W-340/21 | coke oven gas | 340 | Normal | 2.1 | 2600 | 300 | 8400*4300*1600 | 40 | 6000 |
26 | 4M32-150/152 | Carbon dioxide | 150 | Normal | 152 | 1800 | 300 | 8400*4300*1600 | 44 | 6000 |
27 | 4M32W-197/16 | coal gas | 197N | Micro positive pressure | 1.6 | 1800 | 333 | 8600*8700*5200 | 74 | 10000 |
28 | 4M32W-109/0.2~35 | Methane gas | 109N | 0.02 | 3.5 | 1250 | 333 | 8500*8300*5200 | 60 | 10000 |
29 | 4M32W-134/0.2~16.2 | Propylene gas | 134N | 0.02 | 1.62 | 1200 | 333 | 8500*8300*5200 | 60 | 10000 |
30 | 4M50W-375/20 | coal gas | 375N | Normal | 2 | 2800 | 300 | 9000*4300*1800 | 45 | 6000 |
31 | 4M50W-148/300 | Nitrogen and hydrogen | 148N | Normal | 32 | 2500 | 333 | 9200*7500*3000 | 42 | 6000 |
32 | 4M50W-310/0.15~14 | coal gas | 310N | 0.015 | 1.4 | 2600 | 333 | 8700*8700*5200 | 65 | 10000 |
33 | 4M80-515/22~133 | Hydrogen gas | 515N | 2.2 | 13.3 | 2800 | 300 | 9500*9000*5000 | 90 | 10000 |
34 | 4M80-40/20~172 | Hydrogen gas | 40 | 2 | 17.2 | 4200 | 300 | 9500*9000*5000 | 90 | 10000 |
35 | 6M32W-334/12 | coal gas | 334N | Micro positive pressure | 1.2 | 2000 | 300 | 8400*9000*5600 | 95 | 10000 |
36 | 6M32W-450/0.1~7.2 | coal gas | 450N | 0.01 | 0.72 | 2800 | 300 | 8400*9000*5600 | 95 | 10000 |
37 | 6M32W-200/22 | Hydrogen gas | 200N | Micro positive pressure | 2.2 | 2000 | 333 | 8200*8700*5000 | 87 | 10000 |
38 | 6M50W-293/0.1~30 | coal gas | 293N | 0.01 | 3 | 3150 | 300 | 9000*9400*5000 | 105 | 10000 |
39 | 6M50-249/81 | Carbon dioxide | 248N | Micro positive pressure | 8.1 | 3550 | 300 | 9000*9400*5000 | 105 | 10000 |
Test and inspection
1. Part Material Inspection: Before shipment inspecting the mechanical properties and chemical composition of the following parts and provide inspection reports: cylinder, cylinder head, crankshaft, crankcase, main bearing, connecting rod, piston rod, piston rod, cross head, connecting rod bush connecting bolt, cross head pin, etc.
2. Nondestructive inspection: the supplier shall perform non-destructive inspection of the following parts.
Hydrostatic test and pressure test
The test pressure of cylinder block, cylinder head, piston and other compressed parts is at least 1.5 times of the maximum allowable working pressure, and lasts more than 30 minutes. The test pressure of the above parts of the water chamber is at least 1.5 times the maximum allowable working pressure, not less than 0.6MPa.
Our services:
CHINAMFG Provides Top-Rated, Efficient Reciprocating Compressors And Parts. Energy Efficient. Industry Leading Warranty. Low Maintenance. Gas Solution Engineer and Easy Install, promises to give a definite reply within 6 hours for the after-sales product service, can provide overseas Installation service. We can customize all kinds of standard air compressor, flammable gas compressor, toxin gas compressor of reciprocating compressor & diaphragm compressor.
What is advantages of our company?
Right Compressor Right Solution Gas Engineer Company
Whether centrifugal, screw or reciprocating, CHINAMFG is the sole multi-compressor provider for you.
The Best Quality, The Most Reliability
What is need to consider when purchase a correct compressor Upgrade Your Gas Compressor to Save Money & Energy Consumption Gas compressors are a vital part of many industry applications.
Save money and energy in your industrial workplace by upgrading your gas compressor today!
FAQ
Q1: What’s your delivery time?
A: Generally for standard air compressor is 15 days if there are stocks with regular 380V/50Hz/3ph.
Special customizing compressors with 30days production date for Screw Compressor, 90days for diaphragm compressor & reciprocating process gas compressor.
Q2: How long is your gas compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
Q3: How long could your air compressor be used?
A: Generally, more than 10 years.
Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.
Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.
How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!
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Lubrication Style: | Oil-less |
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Cooling System: | Water Cooling |
Power Source: | AC Power |
Cylinder Position: | Horizontal |
Structure Type: | Closed Type |
Installation Type: | Stationary Type |
Samples: |
US$ 38000/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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How Do You Troubleshoot Common Issues with Gas Air Compressors?
Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:
1. Start with Safety Precautions:
Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.
2. Check Power Supply and Connections:
Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.
3. Check Fuel Supply:
For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.
4. Inspect Air Filters:
Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.
5. Check Oil Level and Quality:
If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.
6. Inspect Spark Plug:
If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.
7. Check Belts and Pulleys:
Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.
8. Listen for Unusual Noises:
During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.
9. Consult the Owner’s Manual:
If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.
10. Seek Professional Assistance:
If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.
Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.
How Do Gas Air Compressors Contribute to Energy Savings?
Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:
1. Efficient Power Source:
Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.
2. Reduced Electricity Consumption:
Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.
3. Demand-Sensitive Operation:
Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.
4. Energy Recovery:
Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.
5. Proper Sizing and System Design:
Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.
6. Regular Maintenance:
Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.
7. System Optimization:
For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.
In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.
What Fuels Are Commonly Used in Gas Air Compressors?
Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:
1. Gasoline:
Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.
2. Diesel:
Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.
3. Natural Gas:
Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.
4. Propane:
Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.
5. Biogas:
In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.
It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.
editor by CX 2024-05-07