제품 설명
완전 자동 웨이퍼/와플 생산 라인
1소개
본 전자동 웨이퍼 생산 라인은 국내 비스킷 제조 산업의 현실을 반영하고 해외 유수 제조업체들의 웨이퍼 생산 라인 기술을 접목하여 설계 및 제작되었으며, 안정적인 성능, 콤팩트한 구조, 적은 설치 공간, 높은 생산량, 낮은 에너지 소비, 편리한 유지 보수, 간단한 조작 등의 특징을 갖추고 있습니다.
이 설비는 제빵 오븐, 냉각탑, 시트 선별기, 크림 도포기, 냉각 캐비닛, 절단기, 반죽 혼합기, 크림 혼합기 및 분쇄기로 구성됩니다.
구동 모터는 독일 SEW 사 제품을, 베어링은 독일 CZPT 사 제품을 사용합니다. 운영 체제는 PLC 프로그래밍을 사용하여 공정을 자동화하고 손쉽게 제어할 수 있도록 설계되었습니다.
2. 생산 레이아웃
3. 재료 및 매개변수(기계 모델에 따라 매개변수가 다를 수 있으므로, 위 내용은 참고용입니다.))
1. 생산량: 분당 웨이퍼 시트 28장 (기본 웨이퍼 제조법 기준)
2. 총 전력: 42.41KW(380V, 50HZ)
3. 완제품 비율: ≥95%
4. 가스 공급 압력: 0.02-0.04 kg/cm2
5. 가스 소비량:
LPG: 시간당 약 27kg
천연가스: 시간당 약 38m³
6. 공기 압축 값: 0.9M3/분/0.8MPa
7. 베이킹 접시 크기: 470mm×325mm
8. 유효 절단 크기: 455mm×315mm
9. 전체 노선 크기(길이×너비×높이): 28.0m×2.0m×2.5m
10. 전체 라인 중량: 약 21톤
11. 작업자: 4명 (포장 작업자 제외)
12. 설치 및 시운전 담당자: 1~2명
143. 설치 시간: 2주
14. 선적 컨테이너: 2×40'HQ
15. 배송 기간: 보증금 수령 후 90일
4제품 사진:
4. 주문명 출력(KW) 수량
1.1 평면 베이킹 오븐 165.5 1
2 시트 수신기 0.18 2
3 냉각탑 0 2
4매 포장기 0.36 2
5 간헐적 시트 공급업체 0.36 2
6 컨베이어 0.18 1
7 가습 캐비닛 7.5 1
8 크림 코팅기 7.17 1
8.1 첫 번째 코팅기 1.5 1
8.2 블래스트 컴프레서 1.1 1
8.3초 코팅 1.5 1
9매 복합 분류기 0.12 1
10 공압식 라미네이팅 기계 0.75 1
냉장 캐비닛 0.75 1의 11번 입구 컨베이어
12 105미터 냉동고 12.258 1
13개의 수냉식 장치 1
14 회전톱날 절단기 0.93 1
15 스매시 머신 1
5. 제품 사진:
회사 소개
저희 회사는 터널 베이킹기, 시트 포장기, 냉각탑, 크림 스프레딩기, 냉각 캐비닛, 크림 믹서, 분배기 등을 포함한 자동 웨이퍼 생산 라인을 제조할 수 있으며, 안정적인 성능, 높은 생산량, 저전력, 편리한 유지 보수, 쉬운 작동, 환경 오염 없음 등 여러 장점을 갖추고 있어 고객으로부터 좋은 평판을 얻고 있습니다.
해외 판매
저희 제품은 국내 시장에서 잘 팔릴 뿐만 아니라 인도네시아, 베트남, 필리핀, 방글라데시, 파키스탄, 우즈베키스탄, 요르단, 알제리, 루마니아, 폴란드, 핀란드, 터키, 시리아, 브라질 등 전 세계 여러 국가에 널리 수출되고 있습니다.
저희 판매 목표는 고객 만족도를 극대화하고 회사 브랜드를 확장하는 것입니다. 장비의 기술 성능, 품질 및 고객 요구 사항은 시판 전에 엄격하게 검사 및 관리됩니다. 완벽한 사후 서비스 시스템과 숙련된 테스트 엔지니어 팀을 보유하고 있어 장비 유지 보수, 부품 교체 및 FAQ 관련 서비스를 시기적절하고 신속하게 제공할 수 있습니다.
6Q&A
1. 질문: 귀사는 제조업체입니까?
A: 네, 저희는 웨이퍼 제조기 생산 라인, 초콜릿 코팅기, 볼 웨이퍼 생산 라인 등을 전문으로 생산하는 공장입니다. 저희 제품은 고품질, 에너지 절약, 그리고 경쟁력 있는 가격이 특징입니다. 귀국 시장에서도 충분히 경쟁력 있는 제품이라고 생각합니다.
2. 질문: 웨이퍼 제조기는 어떻게 배송하나요?
A: 보통 해상 운송을 이용하지만, 고객 요구 사항에 따라 다른 운송 방식도 가능합니다.
3. 질문: 왜 저희를 선택해야 할까요?
A: –저희는 중국 최고의 스낵 식품 기계 공급업체입니다.
1. 중국산 제품의 우수 공급업체.
2. 선적 전 검사.
3. 최고의 품질과 최고의 서비스를 경쟁력 있는 가격으로 제공합니다.
5. 질문: 사용하시는 운영체제에 다양한 언어 옵션이 있나요?
A: 저희는 PLC 제어 시스템과 독일 SWE사의 모터를 사용합니다. 저희 제품이 고객님의 요구사항을 충족할 수 있을 것이라고 생각합니다. 저희 작업장을 방문해 주시면 대단히 감사하겠습니다.
How to Choose the Right Air Compressor
An air compressor uses pressurized air to power a variety of tools. They are most commonly used to power nailers and impact wrenches. Other popular uses for air compressors include paint sprayers and impact wrenches. While all air compressors have the same basic construction, their specialty differs. Ultimately, their differences come down to the amount of air they can push. Read on for information on each type of air compressor. These tools are great for many different purposes, and choosing the right air compressor depends on your specific needs.
Electric motor
While purchasing an electric motor for air compressor, compatibility is a key factor. Not all motors work with the same type of air compressor, so it’s important to check the manufacturer’s instructions before purchasing. By doing this, you can avoid wasting money on an incompatible motor. Another important consideration is speed. A motor’s speed is its rate of rotation, measured in revolutions per minute. It is critical that you purchase a motor with sufficient speed to meet the needs of your air compressor.
Typically, an electric motor for air compressor is 1.5 hp. It is ideal for use with medical equipment and metal-cutting machines. It also performs well under continuous operation and offers a high efficiency and energy-saving performance. Moreover, it features an attractive price, making it a good choice for a wide range of applications. If you are looking for a motor for an air compressor, look no further than a ZYS series.
A motor’s protection class indicates how the motor will operate. Protection classes are specified by the IEC 60034-5. These are stated with 2 digits and represent the protection against solid objects and water. For example, an IP23 rating means that the motor will be protected from solid objects, while IP54 means that it will protect from dust and water sprayed from all directions. It is vital to choose a motor with the correct protection class for your air compressor.
When choosing an electric motor, you should consider whether it’s compatible with the brand of air compressor. Some may be compatible, while others may require advanced electronics skills to repair. However, most air compressors are covered by warranty, so it’s important to check with the manufacturer if the warranty is still in effect before you spend a dime on a replacement. The motor should be replaced if it has failed to perform as designed.
Oil bath
Air compressors require proper lubrication to function efficiently. The piston must draw air with minimal friction. Depending on their design, air compressors can either be oil-lubricated or oil-free. The former uses oil to reduce piston friction, while the latter splashes it on the cylinder bearings and walls. Such air compressors are commonly known as oil-flooded air compressors. In order to keep their oil baths clean, they are recommended for use in locations with high dust levels.
Start/stop control
An air compressor can be controlled by a start/stop control. This type of control sends a signal to the main motor that activates the compressor when the demand for air falls below a preset limit. This control strategy is effective for smaller air compressors and can be useful for reducing energy costs. Start/stop control is most effective in applications where air pressure does not change frequently and where the compressor is not required to run continuously.
To troubleshoot this problem, you need to check the power supply of your compressor. To check the supply side, use a voltage monitor to determine if power is flowing to the compressor. Ensure that the power supply to the compressor is steady and stable at all times. If it fluctuates, the compressor may not start or stop as expected. If you cannot find the problem with the air compressor power supply, it may be time to replace it.
In addition to the start/stop control, you may want to purchase additional air receivers for your air compressor. These can increase the capacity of air stored and reduce the number of times it starts and stops. Another way to decrease the number of starts per hour is to add more air receivers. Then, you can adjust the control to match your requirements. You can also install a pressure gauge that monitors the compressor’s performance.
Start/stop control for air compressors can be complex, but the basic components are relatively easy to understand. One way to test them is to turn the compressor on or off. It is usually located on the exterior of the motor. If you’re unsure of the location of these components, check the capacitors and make sure that the air compressor is not running while you’re not using it. If it does, try to remove the capacitor.
Variable displacement control is another way to adjust the amount of air flowing into the compressor. By controlling the amount of air, the control can delay the use of additional compressors until more required air is available. In addition to this, the device can also monitor the energy used in the compressor. This control method can result in substantial energy savings. You can even save on the amount of electricity by using variable displacement control. It is essential for efficient compressed air systems.
Variable speed drive
A VFD, or variable frequency drive, is a type of electric motor that adjusts its speed to match the demand for air. It is an efficient way to reduce energy costs and improve system reliability. In fact, studies have shown that a 20% reduction in motor speed can save up to 50% of energy. In addition, a VFD can monitor additional variables such as compressor oil pressure and motor temperature. By eliminating manual checks, a VFD will improve the performance of the application and reduce operating costs.
In addition to reducing energy costs, variable-speed drives also increase productivity. A variable-speed air compressor reduces the risk of system leaks by 30 percent. It also reduces the risk of system leaks by reducing pressure in the system. Because of these advantages, many governments are promoting this technology in their industries. Many even offer incentives to help companies upgrade to variable-speed drives. Therefore, the variable-speed drive can benefit many air compressor installations.
One major benefit of a variable-speed drive is its ability to optimize energy use. Variable frequency drives are able to ramp up and down to match the demand for air. The goal is to optimize the pressure and flow in the system so that the best “dead band” occurs between 40 percent and 80 percent of full load. A variable-speed compressor will also increase energy efficiency because of its programmability.
A variable-speed air compressor can also be used to control the amount of air that is compressed by the system. This feature adjusts the frequency of power supplied to the motor based on the demand. If the demand for air is low, the frequency of the motor will reduce to save energy. On the other hand, if there is an excess demand for air, the variable-speed compressor will increase its speed. In addition, this type of air compressor is more efficient than its fixed-speed counterpart.
A VFD has many benefits for compressed air systems. First, it helps stabilize the pressure in the pipe network, thereby reducing the power losses due to upstream pressure. It also helps reduce the power consumption caused by fluctuations in upward pressure. Its benefits are also far-reaching. And as long as the air pressure and air supply is properly sized, a VFD will help optimize the efficiency of compressed air systems.
