Product Description
| KEEPWIN TECHNOLOGY ZheJiang CO.,LTD is a high-tech joint-stock enterprise which specializes in the development and designing ,manufacturing and installation, mating remolding and sales service of compressors as well as the corresponding pre-and post-position purifying equipment. CHINAMFG offers you various range of gas compressor like normal standard screw compressor, piston compressor, diaphragm compressor, CNG compressor, CO2 compressor, Hydrogen compressor, Nitrogen booster compressor, etc. for your process handling needs. These products are developed with the highest level of professionalism and innovation. The premium grade raw material and advanced technology is utilized in the production process, which assists us in giving required shape, design and finish to the finished products. The products are then sent to the Quality Control Department for stringent quality tests on various parameters. We view client satisfaction as the witness of our products’ utility and application in all environments. In line with it, we have developed a general framework for comprehending new developments in the compressor industry. Besides general gas such as air, the compressed medium may also include flammable and explosive gas, such Natural Gas and Coal Gas as well as special gas which are toxic and corrosive. CHINAMFG has taken a series of technical measures in aspects such as structure material, explosion prevention, anto-control and protection to guarantee safety and reliability. Products are widely used in variety of industries such as Petrochemicals, Fine Chemicals, Pharmaceutical Chemicals, Chemical textile, Gas Separation, Metallurgy Mine Machinery, Energy Chemicals, Machinery Industry, Electronics Industry, Agriculture, Animal Husbandry and Defense Industry, Astronomy, Aerospace,Medical and other fields. |
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| VW series Technical Parameters | |||||||||
| No. | Model | Compressed medium | F.A.D (Nm3/min) | Power (KW) |
Inlet Pressure ( Mpa) |
Exhuast Pressure (Mpa) |
Dimension (L×W×H)mm |
N.W Weight (t) |
Power (KW) |
| 1 | VW-7/6~12 | Liquid gas | 7 | 90 | 0.6 | 1.2 | 2800X1800X2000 | 3.5 | 90 |
| 2 | VW-5/6~15 | Liquid gas | 5 | 75 | 0.6 | 1.5 | 2800X1800X2000 | 3.2 | 75 |
| 3 | VW-9/3~8 | Liquid gas | 9 | 90 | 0.3 | 0.8 | 3200X2000X1900 | 3.5 | 90 |
| 4 | VW-4.5/(3~15)~(6~20) | propylene gas | 4.5 | 90 | 0.3~1.5 | 0.6~2.0 | 3100X2100X1900 | 4 | 90 |
| 5 | VW-3/6~14 | atmosphere | 3 | 45 | 0.6 | 1.4 | 4000X2300X2700 | 6 | 45 |
| 6 | VW-1.5/0.8~16 | Pentafluoroethane | 1.5 | 22 | 0.08 | 1.6 | 3800X2470X2000 | 3 | 22 |
| 7 | VW-1.5/16 | Pentafluoroethane | 1.5 | 18.5 | 0 | 1.6 | 3800X2470X2000 | 3 | 18.5 |
| 8 | VW-31/2.2-3.5 | Natural gas | 31 | 90 | 0.22 | 0.35 | 2500x1800x1550 | 2.7 | 90 |
| 9 | 2VW-50/3.5 | CO2 | 50 | 220 | normal | 0.35 | 3350x1850x1650 | 6 | 220 |
| 10 | VW-13/0.02-3 | Coal gas | 13 | 75 | 0.002 | 0.3 | 2000x1630x1450 | 2.5 | 75 |
| 11 | VW-28/(0.1-1 .5)-3.5 | Oil field gas | 28 | 110 | 0.01-0.15 | 0.35 | 2300x1650x1550 | 3.3 | 110 |
| 12 | VW-80/2 | Coalbed gas | 80 | 250 | Atmospheric | 0.2 | 4400x2100x2200 | 7.5 | 250 |
| 13 | VW-20/8 | Two fluoroethane | 20 | 132 | normal | 0.8 | 2150x1800x1650 | 3.2 | 132 |
| 14 | VW-8.5/0.2-12 | Liquid gas | 8.5 | 75 | 0.02 | 1.2 | 1930x1630x1050 | 2.1 | 75 |
| 15 | VW-14/1 .5-16 | Chloromethane | 14 | 110 | 0.15 | 1.6 | 2050x1750x1550 | 3.7 | 110 |
| 16 | VW-11.7/0.4-7 | Chlorine | 11.7 | 45 | 0.04 | 0.7 | 2300x750x1450 | 2 | 45 |
| 17 | 2VW-25/25 | atmosphere | 25 | 250 | Atmospheric | 2.5 | 2800x1850x1550 | 2.1 | 250 |
| 18 | VW-2.5/3-250 | CNG | 2.5 | 110 | 0.3 | 25 | 2400x1600x1850 | 3.5 | 110 |
| 19 | 2VW-16.7/0.5-20 | Rich gas | 16.7 | 185 | 0.05 | 2 | 4200x1600x1600 | 6.5 | 185 |
| 20 | VW-26.7/0.5-10 | CNG | 26.7 | 250 | 0.05 | 1 | 4000x2000x2000 | 4.5 | 250 |
| If you want to send us the inquiry,please fill the below technical information: A. The gas compression medium B. Gas composition? or the gas purity? C. The flow rate: _____Nm3/hr D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure) E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure) F. Inlet temperature G.Discharge temperature H. Cooling water temperature as well as other technical requirement. We can customize kinds of process gas compressors specially. If you are interested in it, please send inquiry,let’s discuss a further. |
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Test and inspection
1. Part Material Inspection: Before shipment inspecting the mechanical properties and chemical composition of the following parts and provide inspection reports: cylinder, cylinder head, crankshaft, crankcase, main bearing, connecting rod, piston rod, piston rod, cross head, connecting rod bush connecting bolt, cross head pin, etc.
2. Nondestructive inspection: the supplier shall perform non-destructive inspection of the following parts.
Hydrostatic test and pressure test
The test pressure of cylinder block, cylinder head, piston and other compressed parts is at least 1.5 times of the maximum allowable working pressure, and lasts more than 30 minutes. The test pressure of the above parts of the water chamber is at least 1.5 times the maximum allowable working pressure, not less than 0.6MPa.
Our services:
CHINAMFG Provides Top-Rated, Efficient Reciprocating Compressors And Parts. Energy Efficient. Industry Leading Warranty. Low Maintenance. Gas Solution Engineer and Easy Install, promises to give a definite reply within 6 hours for the after-sales product service, can provide overseas Installation service. We can customize all kinds of standard air compressor, flammable gas compressor, toxin gas compressor of reciprocating compressor & diaphragm compressor.
What is advantages of our company?
Right Compressor Right Solution Gas Engineer Company
Whether centrifugal, screw or reciprocating, CHINAMFG is the sole multi-compressor provider for you.
The Best Quality, The Most Reliability
What is need to consider when purchase a correct compressor Upgrade Your Gas Compressor to Save Money & Energy Consumption Gas compressors are a vital part of many industry applications.
Save money and energy in your industrial workplace by upgrading your gas compressor today!
FAQ
Q1: What’s your delivery time?
A: Generally for standard air compressor is 15 days if there are stocks with regular 380V/50Hz/3ph.
Special customizing compressors with 30days production date for Screw Compressor, 80-100days for diaphragm compressor & reciprocating process gas compressor.
Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
Q3: How long could your air compressor be used?
A: Generally, more than 10 years.
Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.
Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.
How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Oil-free |
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| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
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What Are the Key Components of a Gas Air Compressor Control Panel?
A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:
1. Power Switch:
The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.
2. Pressure Gauges:
Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).
3. Control Knobs or Buttons:
Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.
4. Emergency Stop Button:
An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.
5. Motor Start/Stop Buttons:
Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.
6. Control Indicators:
Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.
7. Control Panel Display:
Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.
8. Start/Stop Control Circuit:
The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.
9. Safety and Protection Devices:
Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.
10. Control Panel Enclosure:
The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.
In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.
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Can Gas Air Compressors Be Used in Remote Locations?
Yes, gas air compressors are well-suited for use in remote locations where access to electricity may be limited or unavailable. Their portability and reliance on gas engines make them an ideal choice for providing a reliable source of compressed air in such environments. Here’s a detailed explanation of how gas air compressors can be used in remote locations:
1. Independence from Electrical Grid:
Gas air compressors do not require a direct connection to the electrical grid, unlike electric air compressors. This independence from the electrical grid allows gas air compressors to be used in remote locations, such as wilderness areas, remote job sites, or off-grid locations, where it may be impractical or cost-prohibitive to establish electrical infrastructure.
2. Mobility and Portability:
Gas air compressors are designed to be portable and easy to transport. They are often equipped with handles, wheels, or trailers, making them suitable for remote locations. The gas engine powering the compressor provides mobility, allowing the compressor to be moved to different areas within the remote location as needed.
3. Fuel Versatility:
Gas air compressors can be fueled by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This fuel versatility ensures that gas air compressors can adapt to the available fuel sources in remote locations. For example, if gasoline or diesel is readily available, the gas air compressor can be fueled with these fuels. Similarly, if natural gas or propane is accessible, the compressor can be configured to run on these gases.
4. On-Site Power Generation:
In remote locations where electricity is limited, gas air compressors can serve as on-site power generators. They can power not only the compressor itself but also other equipment or tools that require electricity for operation. This versatility makes gas air compressors useful for a wide range of applications in remote locations, such as powering lights, tools, communication devices, or small appliances.
5. Off-Grid Operations:
Gas air compressors enable off-grid operations, allowing tasks and activities to be carried out in remote locations without relying on external power sources. This is particularly valuable in industries such as mining, oil and gas exploration, forestry, or construction, where operations may take place in remote and isolated areas. Gas air compressors provide the necessary compressed air for pneumatic tools, drilling equipment, and other machinery required for these operations.
6. Emergency Preparedness:
Gas air compressors are also beneficial for emergency preparedness in remote locations. In situations where natural disasters or emergencies disrupt the power supply, gas air compressors can provide a reliable source of compressed air for essential equipment and systems. They can power emergency lighting, communication devices, medical equipment, or backup generators, ensuring operational continuity in critical situations.
7. Adaptability to Challenging Environments:
Gas air compressors are designed to withstand various environmental conditions, including extreme temperatures, humidity, dust, and vibrations. This adaptability to challenging environments makes them suitable for use in remote locations, where environmental conditions may be harsh or unpredictable.
Overall, gas air compressors can be effectively used in remote locations due to their independence from the electrical grid, mobility, fuel versatility, on-site power generation capabilities, suitability for off-grid operations, emergency preparedness, and adaptability to challenging environments. These compressors provide a reliable source of compressed air, enabling a wide range of applications in remote settings.
editor by CX 2024-05-03
China wholesaler China Brand LPG CNG Liquefied Petroleum Hydrogen Biogas Gas Compressor Small Biogas Compressor Manufacturer air compressor lowes
Product Description
Reciprocating Oil-free Piston Compressor
( Blue Font To View Hyperlink)
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
This series of oil-free compressor is one of the first products produced by our factory in China. The product has the characteristics of low speed, high component strength, stable operation, long service life and convenient maintenance. This series compressor is in the form of unit. It integrates compressor, gas-liquid separator, filter, 2 position four-way valve, safety valve, check valve, explosion-proof motor and chassis. The utility model has the advantages of small volume, light weight, low noise, good sealing performance, easy installation, simple operation, etc.
Main components
1. Motion system: crankshaft, piston connecting rod assembly, coupling, etc.
2. Air distribution system: valve plate, valve spring, etc.
3. Sealing system: piston ring, oil seal, gasket, packing, etc.
4. Body system: crankcase, cylinder block, cylinder liner, cover plate, etc.
5. Lubrication system: lubricating oil pump, oil filter, pressure regulating valve, etc.;
6. Safety and energy regulation systems: safety valves, energy regulation devices, etc.
Working principle of piston compressor
When the crankshaft of the piston compressor rotates, the piston will reciprocate through the transmission of the connecting rod, and the working volume formed by the inner wall of the cylinder, the cylinder head and the top surface of the piston will periodically change. When the piston of a piston compressor starts to move from the cylinder head, the working volume in the cylinder gradually increases. At this time, the gas flows along the intake pipe and pushes the intake valve to enter the cylinder until the working volume reaches the maximum. , The intake valve is closed; when the piston of the piston compressor moves in the reverse direction, the working volume in the cylinder is reduced, and the gas pressure is increased. When the pressure in the cylinder reaches and is slightly higher than the exhaust pressure, the exhaust valve opens and the gas is discharged from the cylinder , Until the piston moves to the limit position, the exhaust valve is closed. When the piston of the piston compressor moves in the reverse direction again, the above process repeats. In short, the crankshaft of a piston compressor rotates once, the piston reciprocates once, and the process of air intake, compression, and exhaust is realized in the cylinder, which completes a work cycle.
Advantages of piston compressor
1. The applicable pressure range of the piston compressor is wide, and the required pressure can be reached regardless of the flow rate;
2. The piston compressor has high thermal efficiency and low unit power consumption;
3. Strong adaptability, that is, a wide exhaust range, and is not affected by the pressure level, and can adapt to a wider pressure range and cooling capacity requirements;
4. Piston compressors have low requirements for materials, and use common steel materials, which is easier to process and lower in cost;
5. The piston compressor is relatively mature in technology, and has accumulated rich experience in production and use;
6. The device system of the piston compressor is relatively simple.
Note: In the unloading process, the compressor pressurizes the gas from the storage tank and then presses it into the tank car through the gas-phase pipeline, and presses the liquid from the tank car to the storage tank through the gas-phase differential pressure to complete the unloading process. When the gas phase is pressurized, the temperature of the gas phase will rise. At this time, forced cooling is not necessary, because if the gas phase is compressed and then cooled, it is easy to liquefy, and it is difficult to establish the pressure difference of the gas phase, which is not conducive to the replacement of the gas phase and the liquid phase. In short, it will cause the prolongation of the unloading process. If it is necessary to recover the residual gas, the cooler can be selected to forcibly cool the gas phase during the recovery operation, so as to recover the residual gas as soon as possible.The loading process is opposite to the unloading process.
Chemical Process Compressor Description
Chemical process compressors refer to process reciprocating piston compressors used to compress various single or mixed media gases in petroleum and chemical processes, as well as chemical exhaust gas recycling systems. Its main function is to transport the medium gas in the reaction device and provide the required pressure to the reaction device. Features 1. Designed for specific process flow. 2. The whole machine is skid-mounted and advanced in structure. 3. The compressor types are: Z type, D type, M type. 4. The middle body of the slideway and the cylinder can be designed in different structural forms according to the process requirements.
Customized is accepted , Pls provide the following information to us :
1.Flow rate: _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas ?
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor?
8.Location ambient temperature: ____ºC
9.Power supply: _V/ _Hz/ _3Ph?
10.Cooling method for gas: air cooling or water cooing?
Wide variety and types of diaphragm compressor can be manufactured by our company such as hydrogen compressor , nitrogen compressor , helium compressor , natural gas compressor and etc .
Outlet pressure at 50bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi) and other pressure can be customized .
Reference Technical parameters and specifications
| Model | Volume flow(Nm3/h) | Suction pressure(Mpa) | Exhaust pressure (Mpa) | Motor power(kw) | Dimension (mm) | |
| 1 | ZW-0.4/ 2-250 | 60 | 0.2 | 25 | 18.5 | 2800*2200*1600 |
| 2 | ZW-0.81/ (1~3)-25 | 120 | 0.1~0.3 | 2.5 | 22 | 1000*580*870 |
| 3 | DW-5.8/0.5-5 | 400~500 | 0.05 | 0.5 | 37 | 2000*1600*1200 |
| 4 | DW-10/2 | 510 | Atmospheric pressure | 0.2 | 37 | 2000*1600*1200 |
| 5 | DW-6.0/5 | 300 | Atmospheric pressure | 0.5 | 37 | 2000*1600*1200 |
| 6 | DW-0.21/(20~30)-250 | 270 | 2~3 | 25 | 45 | 3200*2200*1600 |
| 7 | ZW-0.16/60-250 | 480 | 6 | 25 | 45 | 3000*2200*1600 |
| 8 | ZW-0.46 /(5~10)-250 | 200 | 0.5~1.0 | 25 | 45 | 3000*2200*1600 |
| 9 | DW-1.34/2-250 | 208 | 0.2 | 25 | 55 | 3400*2200*1600 |
| 10 | DW-0.6/24-85 | 720 | 2.4 | 8.5 | 55 | 2200*1600*1200 |
| 11 | ZW-2.9/14.2-20 | 220 | 1.42 | 2 | 55 | 2200*1600*1200 |
| 12 | VW-2.0/(2~4)-25 | 410 | 0.2~0.4 | 2.5 | 55 | 3400*2200*1600 |
| 13 | DW-0.85/(3~4)-250 | 180 | 0.3~0.4 | 25 | 55 | 2400*1800*1500 |
| 14 | DW-25-(0.2~0.3)-1.5 | 1620 | 0.02~0.03 | 0.15 | 75 | 2400*1800*1500 |
| 15 | VW-8.0/0.3-25 | 540 | 0.03 | 2.5 | 90 | 2400*1800*1500 |
| 16 | DW-6.8/0.05-40 | 200~400 | 0.005 | 4 | 90 | 2400*1800*1500 |
Workshop of natural gas compressor
Our products
Our Certificate : CE and ISO certification
Our exhibition for the gas compressor
Our Certificate : CE and ISO certification
Our Service for diaphragm compressor :
1.Service time : 24*7 Hours
2.Customized Service
3.Perfect pre-sale,sale,after-sales service
4.FAT
5.Onsite commissioning Service
6.18 months warranty period
FAQ :
Q1.How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q2.What’s payment term?
A: T/T, L/C, D/P, Western Union, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q3 : How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 18 Months |
|---|---|
| Warranty: | 18 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Vertical |
| Customization: |
Available
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How Do You Troubleshoot Common Issues with Gas Air Compressors?
Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:
1. Start with Safety Precautions:
Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.
2. Check Power Supply and Connections:
Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.
3. Check Fuel Supply:
For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.
4. Inspect Air Filters:
Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.
5. Check Oil Level and Quality:
If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.
6. Inspect Spark Plug:
If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.
7. Check Belts and Pulleys:
Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.
8. Listen for Unusual Noises:
During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.
9. Consult the Owner’s Manual:
If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.
10. Seek Professional Assistance:
If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.
Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.
Can Gas Air Compressors Be Used for Sandblasting?
Yes, gas air compressors can be used for sandblasting. Sandblasting is a process that involves propelling abrasive materials, such as sand or grit, at high speeds to clean, etch, or prepare surfaces. Here’s a detailed explanation:
1. Compressed Air Requirement:
Sandblasting requires a reliable source of compressed air to propel the abrasive material. Gas air compressors, particularly those powered by gasoline or diesel engines, can provide the necessary compressed air for sandblasting operations. The compressors supply a continuous flow of compressed air at the required pressure to propel the abrasive material through the sandblasting equipment.
2. Portable and Versatile:
Gas air compressors are often portable and can be easily transported to different job sites, making them suitable for sandblasting applications in various locations. The portability of gas air compressors allows flexibility and convenience, especially when sandblasting needs to be performed on large structures, such as buildings, tanks, or bridges.
3. Pressure and Volume:
When selecting a gas air compressor for sandblasting, it is essential to consider the required pressure and volume of compressed air. Sandblasting typically requires higher pressures to effectively propel the abrasive material and achieve the desired surface treatment. Gas air compressors can provide higher pressure outputs compared to electric compressors, making them well-suited for sandblasting applications.
4. Compressor Size and Capacity:
The size and capacity of the gas air compressor should be chosen based on the specific requirements of the sandblasting project. Factors to consider include the size of the sandblasting equipment, the length of the air hose, and the desired duration of continuous operation. Selecting a gas air compressor with an appropriate tank size and airflow capacity ensures a consistent supply of compressed air during sandblasting.
5. Maintenance Considerations:
Regular maintenance is crucial for gas air compressors used in sandblasting applications. The abrasive nature of the sand or grit used in sandblasting can introduce particles into the compressor system, potentially causing wear or clogging. Regular inspection, cleaning, and maintenance of the compressor, including filters, valves, and hoses, help prevent damage and ensure optimal performance.
6. Safety Precautions:
When using gas air compressors for sandblasting, it is essential to follow appropriate safety precautions. Sandblasting generates airborne particles and dust, which can be hazardous if inhaled. Ensure proper ventilation, wear appropriate personal protective equipment (PPE), such as respiratory masks, goggles, and protective clothing, and follow recommended safety guidelines to protect the operator and others in the vicinity.
In summary, gas air compressors can be effectively used for sandblasting applications. They provide the necessary compressed air to propel abrasive materials, offer portability and versatility, and can deliver the required pressure and volume for efficient sandblasting operations. Proper compressor selection, maintenance, and adherence to safety precautions contribute to successful and safe sandblasting processes.
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How Do You Choose the Right Size Gas Air Compressor for Your Needs?
Choosing the right size gas air compressor is crucial to ensure optimal performance and efficiency for your specific needs. Selecting a compressor that is too small may result in insufficient airflow or pressure, while choosing one that is too large can lead to unnecessary energy consumption and higher costs. Here’s a detailed explanation of the factors to consider when choosing the right size gas air compressor:
1. Required Airflow:
Determine the airflow requirements of your applications. Consider the tools, equipment, or processes that will be powered by the compressor and their respective airflow demands. The required airflow is typically measured in cubic feet per minute (CFM). Determine the total CFM required, taking into account any simultaneous or intermittent tool usage.
2. Operating Pressure:
Identify the operating pressure required for your applications. Different tools and systems have specific pressure requirements, measured in pounds per square inch (PSI). Ensure that the compressor you choose can deliver the required pressure consistently.
3. Duty Cycle:
Consider the duty cycle, which refers to the amount of time the compressor will be in operation within a given period. Some applications may require continuous operation, while others involve intermittent or occasional use. Take into account the duty cycle to ensure that the compressor can handle the expected workload without overheating or experiencing excessive wear.
4. Tank Size:
The tank size of a gas air compressor determines its ability to store compressed air and provide a steady supply. A larger tank can help accommodate fluctuations in demand and reduce the frequency of the compressor cycling on and off. Consider the required storage capacity based on the specific applications and the desired balance between continuous operation and storage capacity.
5. Power Source:
Gas air compressors can be powered by different fuels, such as gasoline, diesel, natural gas, or propane. Consider the availability and cost of the fuel options in your location, as well as the specific requirements of your applications. Choose a compressor that is compatible with a power source that suits your needs.
6. Portability:
Determine if portability is a requirement for your applications. If you need to move the compressor to different job sites or locations, consider a portable model with features like wheels, handles, or a compact design that facilitates easy transportation.
7. Noise Level:
If noise is a concern in your working environment, consider the noise level of the compressor. Gas air compressors can vary in their noise output, and certain models may have noise-reducing features or insulation to minimize sound emissions.
8. Manufacturer Recommendations:
Consult the manufacturer’s recommendations and guidelines for selecting the appropriate compressor size for your specific needs. Manufacturers often provide guidelines based on the anticipated applications, airflow requirements, and other factors to help you make an informed decision.
By considering these factors and carefully assessing your specific requirements, you can choose the right size gas air compressor that meets your airflow, pressure, duty cycle, and other operational needs. It’s advisable to consult with industry professionals or compressor experts for guidance, especially for complex or specialized applications.
editor by CX 2024-04-19
China Standard China Supplier High Quality Reciprocating Natural Gas CNG Compressor best air compressor
Product Description
Reciprocating Micro-oil/ oil-free Piston Compressor
( Blue Font To View Hyperlink)
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
This series of oil-free compressor is one of the first products produced by our factory in China. The product has the characteristics of low speed, high component strength, stable operation, long service life and convenient maintenance. This series compressor is in the form of unit. It integrates compressor, gas-liquid separator, filter, 2 position four-way valve, safety valve, check valve, explosion-proof motor and chassis. The utility model has the advantages of small volume, light weight, low noise, good sealing performance, easy installation, simple operation, etc.
Main components
1. Motion system: crankshaft, piston connecting rod assembly, coupling, etc.
2. Air distribution system: valve plate, valve spring, etc.
3. Sealing system: piston ring, oil seal, gasket, packing, etc.
4. Body system: crankcase, cylinder block, cylinder liner, cover plate, etc.
5. Lubrication system: lubricating oil pump, oil filter, pressure regulating valve, etc.;
6. Safety and energy regulation systems: safety valves, energy regulation devices, etc.
Working principle of piston compressor
When the crankshaft of the piston compressor rotates, the piston will reciprocate through the transmission of the connecting rod, and the working volume formed by the inner wall of the cylinder, the cylinder head and the top surface of the piston will periodically change. When the piston of a piston compressor starts to move from the cylinder head, the working volume in the cylinder gradually increases. At this time, the gas flows along the intake pipe and pushes the intake valve to enter the cylinder until the working volume reaches the maximum. , The intake valve is closed; when the piston of the piston compressor moves in the reverse direction, the working volume in the cylinder is reduced, and the gas pressure is increased. When the pressure in the cylinder reaches and is slightly higher than the exhaust pressure, the exhaust valve opens and the gas is discharged from the cylinder , Until the piston moves to the limit position, the exhaust valve is closed. When the piston of the piston compressor moves in the reverse direction again, the above process repeats. In short, the crankshaft of a piston compressor rotates once, the piston reciprocates once, and the process of air intake, compression, and exhaust is realized in the cylinder, which completes a work cycle.
Advantages of piston compressor
1. The applicable pressure range of the piston compressor is wide, and the required pressure can be reached regardless of the flow rate;
2. The piston compressor has high thermal efficiency and low unit power consumption;
3. Strong adaptability, that is, a wide exhaust range, and is not affected by the pressure level, and can adapt to a wider pressure range and cooling capacity requirements;
4. Piston compressors have low requirements for materials, and use common steel materials, which is easier to process and lower in cost;
5. The piston compressor is relatively mature in technology, and has accumulated rich experience in production and use;
6. The device system of the piston compressor is relatively simple.
Note: In the unloading process, the compressor pressurizes the gas from the storage tank and then presses it into the tank car through the gas-phase pipeline, and presses the liquid from the tank car to the storage tank through the gas-phase differential pressure to complete the unloading process. When the gas phase is pressurized, the temperature of the gas phase will rise. At this time, forced cooling is not necessary, because if the gas phase is compressed and then cooled, it is easy to liquefy, and it is difficult to establish the pressure difference of the gas phase, which is not conducive to the replacement of the gas phase and the liquid phase. In short, it will cause the prolongation of the unloading process. If it is necessary to recover the residual gas, the cooler can be selected to forcibly cool the gas phase during the recovery operation, so as to recover the residual gas as soon as possible.The loading process is opposite to the unloading process.
Chemical Process Compressor Description
Chemical process compressors refer to process reciprocating piston compressors used to compress various single or mixed media gases in petroleum and chemical processes, as well as chemical exhaust gas recycling systems. Its main function is to transport the medium gas in the reaction device and provide the required pressure to the reaction device.
Features 1. Designed for specific process flow. 2. The whole machine is skid-mounted and advanced in structure. 3. The compressor types are: Z type, D type, M type. 4. The middle body of the slideway and the cylinder can be designed in different structural forms according to the process requirements.
Reference Technical parameters and specifications
| Model | Volume flow(Nm3/h) | Suction pressure(Mpa) | Exhaust pressure (Mpa) | Motor power(kw) | Dimension (mm) | |
| 1 | ZW-0.4/ 2-250 | 60 | 0.2 | 25 | 18.5 | 2800*2200*1600 |
| 2 | ZW-0.81/ (1~3)-25 | 120 | 0.1~0.3 | 2.5 | 22 | 1000*580*870 |
| 3 | DW-5.8/0.5-5 | 400~500 | 0.05 | 0.5 | 37 | 2000*1600*1200 |
| 4 | DW-10/2 | 510 | Atmospheric pressure | 0.2 | 37 | 2000*1600*1200 |
| 5 | DW-6.0/5 | 300 | Atmospheric pressure | 0.5 | 37 | 2000*1600*1200 |
| 6 | DW-0.21/(20~30)-250 | 270 | 2~3 | 25 | 45 | 3200*2200*1600 |
| 7 | ZW-0.16/60-250 | 480 | 6 | 25 | 45 | 3000*2200*1600 |
| 8 | ZW-0.46 /(5~10)-250 | 200 | 0.5~1.0 | 25 | 45 | 3000*2200*1600 |
| 9 | DW-1.34/2-250 | 208 | 0.2 | 25 | 55 | 3400*2200*1600 |
| 10 | DW-0.6/24-85 | 720 | 2.4 | 8.5 | 55 | 2200*1600*1200 |
| 11 | ZW-2.9/14.2-20 | 220 | 1.42 | 2 | 55 | 2200*1600*1200 |
| 12 | VW-2.0/(2~4)-25 | 410 | 0.2~0.4 | 2.5 | 55 | 3400*2200*1600 |
| 13 | DW-0.85/(3~4)-250 | 180 | 0.3~0.4 | 25 | 55 | 2400*1800*1500 |
| 14 | DW-25-(0.2~0.3)-1.5 | 1620 | 0.02~0.03 | 0.15 | 75 | 2400*1800*1500 |
| 15 | VW-8.0/0.3-25 | 540 | 0.03 | 2.5 | 90 | 2400*1800*1500 |
| 16 | DW-6.8/0.05-40 | 200~400 | 0.005 | 4 | 90 | 2400*1800*1500 |
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| Lubrication Style: | Oil-free |
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| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Compress Level: | Single-Stage |
| Customization: |
Available
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What Is the Fuel Efficiency of Gas Air Compressors?
The fuel efficiency of gas air compressors can vary depending on several factors, including the compressor’s design, engine size, load capacity, and usage patterns. Gas air compressors typically use internal combustion engines powered by gasoline or propane to generate the mechanical energy required for compressing air. Here’s a detailed explanation of the factors that can influence the fuel efficiency of gas air compressors:
1. Engine Design and Size:
The design and size of the engine in a gas air compressor can impact its fuel efficiency. Engines with advanced technologies such as fuel injection and electronic controls tend to offer better fuel efficiency compared to older carbureted engines. Additionally, larger engines may consume more fuel to produce the required power, resulting in lower fuel efficiency compared to smaller engines for the same workload.
2. Load Capacity and Usage Patterns:
The load capacity and usage patterns of the gas air compressor play a significant role in fuel efficiency. Compressors operating at or near their maximum load capacity for extended periods may consume more fuel compared to compressors operating at lower loads. Additionally, compressors used intermittently or for lighter tasks may have better fuel efficiency due to reduced demand on the engine.
3. Maintenance and Tuning:
Proper maintenance and tuning of the gas air compressor’s engine can improve fuel efficiency. Regular maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug inspection, and tuning the engine to the manufacturer’s specifications can help ensure optimal engine performance and fuel efficiency.
4. Operating Conditions:
The operating conditions, including ambient temperature, altitude, and humidity, can affect the fuel efficiency of gas air compressors. Extreme temperatures or high altitudes may require the engine to work harder, resulting in increased fuel consumption. Additionally, operating in humid conditions can affect the combustion process and potentially impact fuel efficiency.
5. Fuel Type:
The type of fuel used in the gas air compressor can influence its fuel efficiency. Gasoline and propane are common fuel choices for gas air compressors. The energy content and combustion characteristics of each fuel can affect the amount of fuel consumed per unit of work done. It is important to consider the specific fuel requirements and recommendations of the compressor manufacturer for optimal fuel efficiency.
6. Operator Skills and Practices:
The skills and practices of the operator can also impact fuel efficiency. Proper operation techniques, such as avoiding excessive idling, maintaining consistent engine speeds, and minimizing unnecessary load cycles, can contribute to improved fuel efficiency.
It is important to note that specific fuel efficiency ratings for gas air compressors can vary widely depending on the aforementioned factors. Manufacturers may provide estimated fuel consumption rates or fuel efficiency data for their specific compressor models, which can serve as a reference point when comparing different models or making purchasing decisions.
Ultimately, to maximize fuel efficiency, it is recommended to select a gas air compressor that suits the intended application, perform regular maintenance, follow the manufacturer’s guidelines, and operate the compressor efficiently based on the workload and conditions.
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Can Gas Air Compressors Be Used for Pneumatic Tools?
Yes, gas air compressors can be used for pneumatic tools. Here’s a detailed explanation:
1. Versatile Power Source:
Gas air compressors, powered by gasoline or diesel engines, provide a portable and versatile power source for operating pneumatic tools. They eliminate the need for electrical power supply, making them suitable for remote locations or construction sites where electricity may not be readily available.
2. High Power Output:
Gas air compressors typically offer higher power output compared to electric compressors of similar size. This high power output enables gas compressors to deliver the necessary air pressure and volume required by pneumatic tools, ensuring optimal tool performance.
3. Mobility and Portability:
Gas air compressors are often designed with mobility and portability in mind. They are compact and equipped with wheels or handles, allowing for easy transportation to different job sites. This mobility is advantageous when using pneumatic tools in various locations or when working in confined spaces.
4. Continuous Operation:
Gas air compressors can provide continuous air supply for pneumatic tools without the need for frequent pauses or recharging. As long as there is an adequate fuel supply, gas compressors can operate for extended periods, allowing uninterrupted use of pneumatic tools for tasks such as drilling, nailing, sanding, or painting.
5. Suitable for High-Demand Applications:
Pneumatic tools used in heavy-duty applications often require a robust air supply to meet their performance requirements. Gas air compressors can generate higher air flow rates and maintain higher operating pressures, making them suitable for high-demand pneumatic tools like jackhammers, impact wrenches, or sandblasters.
6. Flexibility in Compressor Size:
Gas air compressors are available in various sizes and capacities, allowing users to choose the compressor that best matches the air demands of their pneumatic tools. From small portable compressors for light-duty tasks to larger industrial-grade compressors for heavy-duty applications, there is a wide range of options to suit different tool requirements.
7. Reduced Dependency on Electrical Infrastructure:
Using gas air compressors for pneumatic tools reduces reliance on electrical infrastructure. In situations where the electrical power supply is limited, unreliable, or expensive, gas compressors offer a viable alternative, ensuring consistent tool performance without concerns about power availability.
It’s important to note that gas air compressors emit exhaust gases during operation, so proper ventilation is necessary when using them in enclosed spaces to ensure the safety of workers.
In summary, gas air compressors can effectively power pneumatic tools, offering mobility, high power output, continuous operation, and suitability for various applications. They provide a reliable and portable solution for utilizing pneumatic tools in locations where electrical power supply may be limited or unavailable.
What Safety Precautions Should Be Taken When Operating Gas Air Compressors?
Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:
1. Read and Follow the Manufacturer’s Instructions:
Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.
2. Provide Adequate Ventilation:
Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.
3. Wear Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.
4. Perform Regular Maintenance:
Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.
5. Preventive Measures for Fuel Handling:
If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:
- Store fuel in approved containers and in well-ventilated areas away from ignition sources.
- Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
- Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
- Never smoke or use open flames near the compressor or fuel storage areas.
6. Use Proper Electrical Connections:
If the gas air compressor requires electrical power, follow these electrical safety precautions:
- Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
- Avoid using extension cords unless recommended by the manufacturer.
- Inspect electrical cords and plugs for damage before use.
- Do not overload electrical circuits or use improper voltage sources.
7. Secure the Compressor:
Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.
8. Familiarize Yourself with Emergency Procedures:
Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.
It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.
editor by CX 2024-04-10
China Standard CNG Refueling Station Mother-Station and Sub-Station Piston Reciprocating Gas Compressor portable air compressor
Product Description
Company Profile
we have hydrogen production compressors, filling compressors, and hydrogen refueling station compressors to achieve full coverage of hydrogen energy compressors, one-stop supply and service. The displacement of a single hydrogen production compressor can reach 2000Nm3/min, the displacement of a single filling compressor can reach 2000Nm3/h, and the displacement of a single compressor at a hydrogen refueling station can reach 2000Nm3/h, fully covering compressors in the hydrogen energy industry need.
Product Description
Piston compressor is a kind of piston reciprocating motion to make gas pressurization and gas delivery compressor mainly consists of working chamber, transmission parts, body and auxiliary parts. The working chamber is directly used to compress the gas, the piston is driven by the piston rod in the cylinder for reciprocating motion, the volume of the working chamber on both sides of the piston changes in turn, the volume decreases on 1 side of the gas due to the pressure increase through the valve discharge, the volume increases on 1 side due to the reduction of air pressure through the valve to absorb the gas.
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor)
The compressor outlet pressure produced by the company can reach up to 50MPa.Our products cover the fields of food and medicine, metallurgy, electronics, textiles, clean energy, aerospace, nuclear power, petrochemicals, and other fields.
Reciprocating Gas Compressor are widely used in many industries related to the compression and supply of gas to consumers. Like oil and chemical industry, oil refineries and more. Various technological processes can include corrosive, inert, poisonous and explosive gases, which must be treated to a clean gas without impurities of oil.
Depending on the type of equipment, work with different gases, such as:
Compressor units can be made on single frame design. With interstage devices and all necessary piping, placed on a single platform with a compressor.
Compressor units can be manufactured in the version “without lubrication of cylinders and oil seals”;
The modern automation system of the compressor units guarantees the safety and easy use of the equipment.
Reducing the time of commissioning.
The machine is customized according to customer need, the specific price depends on the configuration requirements (gas composition, exhaust volume and pressure).quotation will be given according the specific parameters.
Product Parameters
| Piston compressor model parameters | |||||||||
| Piston force | 800 | 500 | 320 | 250 | 160 | 100 | 65 | 45 | 30 |
| Types of compressed gas | Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc. | ||||||||
| discharge pressureMPa(G) | <=25 | <=30 | |||||||
| Compression levels | 1-4levels | 2-6levels | 1-3levels | ||||||
| Number of columns | 2–4 | 2–6 | 1–4 | ||||||
| Layout form | M/D | M/D | M/D | M/D | M/D | M/D/P | M/D/P | M/D/P | L/P |
| route(mm) | 280-360 | 240-320 | 180-240 | 200 | |||||
| Rotating speed(rpm) | 300-375 | 333-450 | 375-585 | 420-485 | |||||
| Maximum motor power(KW) | 5600 | 3600 | 3300 | 2700 | 1250 | 800 | 560 | 250 | 75 |
| skid mounted | non-skid mounted | skid mounted/non -skid mounted | |||||||
| Digital Analog Computing | yes | ||||||||
| systolic algorithm | yes | ||||||||
| test | According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component | ||||||||
| Factory inspection | According to the quality standard, carry out no-load mechanical operation test | ||||||||
| Customer acceptance | Actual working conditions, 72-hour assessment and acceptance | ||||||||
| Application | Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power | ||||||||
Detailed Photos
After Sales Service
In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
Training plan
Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
Packaging & Shipping
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| After-sales Service: | 12 Month |
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| Warranty: | 12 Month |
| Lubrication Style: | Lubricated |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Do Gas Air Compressors Compare to Diesel Air Compressors?
When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:
1. Fuel Efficiency:
Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.
2. Power Output:
Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.
3. Cost:
In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.
4. Maintenance Requirements:
Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.
5. Environmental Impact:
When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.
6. Portability and Mobility:
Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.
It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.
In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.
Can Gas Air Compressors Be Used in Agriculture?
Yes, gas air compressors can be used in various agricultural applications. Here’s a detailed explanation:
1. Pneumatic Tools and Equipment:
Gas air compressors can power a wide range of pneumatic tools and equipment used in agriculture. These tools include pneumatic drills, impact wrenches, nail guns, staplers, and pneumatic pumps. Gas air compressors provide the necessary compressed air to operate these tools, making various tasks more efficient and convenient on the farm.
2. Irrigation Systems:
Gas air compressors can be used to power irrigation systems in agriculture. They can supply compressed air to operate pneumatic valves, which control the flow of water in irrigation networks. Gas air compressors ensure reliable and efficient operation of irrigation systems, facilitating the distribution of water to crops in a controlled manner.
3. Grain Handling and Storage:
Air compressors play a vital role in grain handling and storage facilities. They are used to power aeration systems that provide airflow to grains stored in silos or bins. Aeration helps control the temperature and moisture levels, preventing spoilage and maintaining grain quality. Gas air compressors provide the airflow necessary for effective aeration in grain storage operations.
4. Cleaning and Maintenance:
In agriculture, gas air compressors are commonly used for cleaning and maintenance tasks. They can power air blowers or air guns to remove dust, debris, or chaff from machinery, equipment, or storage areas. Gas air compressors provide a high-pressure stream of compressed air, facilitating efficient cleaning and maintenance operations.
5. Livestock Operations:
Gas air compressors find applications in livestock operations as well. They can power pneumatic equipment used for animal care, such as pneumatic nail guns for building or repairing livestock enclosures, pneumatic pumps for water distribution, or pneumatic tools for general maintenance tasks.
6. Portable and Versatile:
Gas air compressors are often portable and can be easily transported around the farm, allowing flexibility in agricultural operations. Their versatility makes them suitable for various tasks, from powering tools and equipment in the field to providing compressed air for maintenance or cleaning in different farm locations.
7. Remote Locations:
In agricultural settings where access to electricity may be limited, gas air compressors offer a reliable alternative. They can be powered by gasoline or diesel engines, providing compressed air even in remote areas without electrical infrastructure.
8. Considerations:
When using gas air compressors in agriculture, it is essential to consider factors such as compressor size, capacity, and maintenance requirements. Selecting the right compressor based on the specific needs of the agricultural applications ensures optimal performance and efficiency.
In summary, gas air compressors have various applications in agriculture. They can power pneumatic tools and equipment, operate irrigation systems, facilitate grain handling and storage, assist in cleaning and maintenance tasks, support livestock operations, and offer portability and versatility. Gas air compressors contribute to increased efficiency, convenience, and productivity in agricultural operations.
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What Is a Gas Air Compressor?
A gas air compressor is a type of air compressor that is powered by a gas engine instead of an electric motor. It uses a combustion engine, typically fueled by gasoline or diesel, to convert fuel energy into mechanical energy, which is then used to compress air. Here’s a detailed explanation of a gas air compressor:
1. Power Source:
A gas air compressor utilizes a gas engine as its power source. The engine can be fueled by gasoline, diesel, or other types of combustible gases, such as natural gas or propane. The combustion engine drives the compressor pump to draw in air and compress it to a higher pressure.
2. Portable and Versatile:
Gas air compressors are often designed to be portable and versatile. The gas engine provides mobility, allowing the compressor to be easily transported and used in different locations, including remote job sites or areas without access to electricity. This makes gas air compressors suitable for applications such as construction projects, outdoor activities, and mobile service operations.
3. Compressor Pump:
The compressor pump in a gas air compressor is responsible for drawing in air and compressing it. The pump can be of various types, including reciprocating, rotary screw, or centrifugal, depending on the specific design of the gas air compressor. The pump’s role is to increase the pressure of the incoming air, resulting in compressed air that can be used for various applications.
4. Pressure Regulation:
Gas air compressors typically feature pressure regulation mechanisms to control the output pressure of the compressed air. This allows users to adjust the pressure according to the requirements of the specific application. The pressure regulation system may include pressure gauges, regulators, and safety valves to ensure safe and reliable operation.
5. Applications:
Gas air compressors find applications in a wide range of industries and activities. They are commonly used in construction sites for powering pneumatic tools such as jackhammers, nail guns, and impact wrenches. Gas air compressors are also utilized in agriculture for operating air-powered machinery like sprayers and pneumatic seeders. Additionally, they are employed in recreational activities such as inflating tires, sports equipment, or inflatable structures.
6. Maintenance and Fuel Considerations:
Gas air compressors require regular maintenance, including engine servicing, oil changes, and filter replacements, to ensure optimal performance and longevity. The type of fuel used in the gas engine also needs to be considered. Gasoline-powered compressors are commonly used in smaller applications, while diesel-powered compressors are preferred for heavy-duty and continuous operation due to their higher fuel efficiency and durability.
Overall, a gas air compressor is an air compressor that is powered by a gas engine, offering mobility and versatility. It provides compressed air for various applications and is commonly used in construction, agriculture, and outdoor activities. Regular maintenance and fuel considerations are essential to ensure reliable operation and optimal performance.
editor by CX 2024-04-08
China Good quality Energy Saving Gas Liquid Separated CNG Compressor portable air compressor
Product Description
Product Description
Product function: The sand, liquid and sewage carried in Test gas recovery and treatment device. At the same time, the production of natural gas wells is tested to ensure that the natural gas entering the gas pipeline network or other transportation equipment is free of sand and liquid, to ensure the continuous and stable production of gas wells, and to increase the final cumulative gas production of single wells.
Working process:
parameter:
| Structure | skid |
| Suction pressure | 3-25Mpa |
| Discharge pressure | ≤10Mpa |
| Import temperature | 0-20ºC |
| Export temperature | 20-50ºC |
| Gas treated ( Nm3/d) | 3 |
| Treatment of sand(kg/d ) | ≤100 |
| Treatment of liguid (m³/d) | ≤160 |
| High Pressure design | 25 MPa |
| Medium pressure design | 10Mpa |
| Size | 9500mm*2750mm*3050mm |
| Weight | ≈35t |
Company Profile
HangZhou Qidakon Energy Equipment Co., Ltd was established in 2007 in HangZhou, ZheJiang Province, with a plant covering an area of 18,000 square meters. We are specializing in the R&D, production and sales of natural gas compressor series products, we adhere to the professional, fine, specialty, brand development of the road, to provide customers with the best overall technical solutions of high-tech enterprises. Professional production and manufacturing of natural gas compressor for CNG filling station and its service, professional production and manufacturing of natural gas compressor for oil and gas field natural gas extraction, recovery, gathering and transportation, storage and transportation and after-sales service, products and services have covered the CNG market all over the country and major domestic oil and gas fields, and radiation to Russia, India and other Belt and Road foreign markets.
Qidakon company has always been committed to technological innovation. Its core business team has more than 30 years of working experience in compressor design and manufacturing, and led the drafting of the industry standard for hydraulic natural gas compressors for automobile filling stations (JB/T11422-2013). Obtained nearly 100 national patents, won the national technology innovation fund, and the first in the industry through the whole machine safety explosion-proof certification, by the Ministry of Science and Technology technology innovation fund committee identified as the national technology innovation products, with its “safety, energy saving, environmental protection, investment province, simple structure and many other advantages, in more than 20 provinces (autonomous regions) used, Market share is among the best, its technical advancement, reliability, economy and industry leading position by the national attention.
Qidakon adheres to the enterprise mission of “gas melts everything, the way to secure the world”, adheres to the business philosophy of “customer first and sustainable development”, forms the core values of “loyalty and dedication, innovation and transcendence, truth-seeking and honest, fair sharing” and the enterprise spirit of “persistence, cooperation, gratitude, tolerance, dedication”, and is determined to become a global CHINAMFG brand of gas supercharging system.
Our Advantages
Professional R&D Team
About 100 technical patents
Industry standard setter
The national industry standard JB/T 11422-2013 setter, Hydraulic Natural Gas Compressor for Automobile Filling Station, drives the technical progress of the industry and leads the development direction of the industry.
Advanced production workshop and strict production process
Sapare parts area Welding
Assemble skiding Pre-factory commissioning
Strict quality control process and testing
Certification and Honor
Partner & Cases
CNG refueling station site
Indian partner
After Sales Service
Service Purpose: Cusomer’s Satisfaction Our Pursuit
Pre- Sale Services
Provide installation and commissioning training for customer operators according to customer requirements. At the same time, organize and register product information and set up customer files.
Services on sale
The prodessional technical service engineer guides the installation and commissioning on the side or on the line. Andwarning of the possible failure of the equipment.
After-Sales Service
Timely and rapid response ,24-hour on-line service, provide lifelong maintenance.
FAQ
1.How long is the lead-time of production?
80Days.
2. What is the configuration of the whole skid equipment?
According to different customer needs to do the country’s explosion-proof certification and industry certification.
3.Which sea ports are supported for shipment?
ZheJiang ,HangZhou or Other international ports in China.
4.What payment methods are supported?
T/T, LC, D/P D/D ect.
5.What technical support is available?
We provide basic parameters for customers’ reference before sales; conduct relevant certifications according to customers’ requirements during sales; be responsible for online debugging until successful operation after sales; arrange technicians to provide on-site guidance when necessary.
6.How long is the warranty period?
For a period of 12 months from the date of commissioning at end customer site or 15 months from the date of receipt by purchaser , whichever is earlier.
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| After-sales Service: | 24 Hours |
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| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Angular |
| Customization: |
Available
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How Do You Maintain a Gas Air Compressor?
Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:
1. Read the Manual:
Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.
2. Check and Change the Oil:
Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.
3. Inspect and Replace Air Filters:
Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.
4. Drain Moisture from the Tank:
Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.
5. Check and Tighten Connections:
Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.
6. Inspect Belts and Pulleys:
If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.
7. Clean the Exterior and Cooling Fins:
Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.
8. Schedule Professional Servicing:
While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.
9. Follow Safety Precautions:
When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.
By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.
What Is the Role of Air Receivers in Gas Air Compressor Systems?
Air receivers play a crucial role in gas air compressor systems by serving as storage tanks for compressed air. Here’s a detailed explanation:
1. Storage and Stabilization:
The primary function of an air receiver is to store compressed air generated by the gas air compressor. As the compressor produces compressed air, the air receiver collects and stores it. This storage capacity helps meet fluctuating demand in compressed air usage, providing a buffer between the compressor and the system’s air consumption.
By storing compressed air, the air receiver helps stabilize the supply to the system, reducing pressure fluctuations and ensuring a consistent and reliable flow of compressed air. This is particularly important in applications where the demand for compressed air may vary or experience peaks and valleys.
2. Pressure Regulation:
Another role of the air receiver is to assist in pressure regulation within the gas air compressor system. As compressed air enters the receiver, the pressure inside increases. When the pressure reaches a predetermined upper limit, typically set by a pressure switch or regulator, the compressor stops supplying air, and the excess air is stored in the receiver.
Conversely, when the pressure in the system drops below a certain lower limit, the pressure switch or regulator signals the compressor to start, replenishing the compressed air in the receiver and maintaining the desired pressure level. This cycling of the compressor based on pressure levels helps regulate and control the overall system pressure.
3. Condensate Separation:
During the compression process, moisture or condensate can form in the compressed air due to the cooling effect. The air receiver acts as a reservoir that allows the condensate to settle at the bottom, away from the outlet. The receiver often includes a drain valve at the bottom to facilitate the removal of accumulated condensate, preventing it from reaching downstream equipment and causing potential damage or performance issues.
4. Energy Efficiency:
Air receivers contribute to energy efficiency in gas air compressor systems. They help optimize the operation of the compressor by reducing the occurrence of short-cycling, which refers to frequent on-off cycling of the compressor due to rapid pressure changes. Short-cycling can cause excessive wear on the compressor and reduce its overall efficiency.
The presence of an air receiver allows the compressor to operate in longer and more efficient cycles. The compressor runs until the receiver reaches the upper pressure limit, ensuring a more stable and energy-efficient operation.
5. Air Quality Improvement:
Depending on the design, air receivers can also aid in improving air quality in the compressed air system. They provide a space for the compressed air to cool down, allowing moisture and some contaminants to condense and separate from the air. This can be further enhanced with the use of additional filtration and drying equipment installed downstream of the receiver.
In summary, air receivers play a vital role in gas air compressor systems by providing storage capacity, stabilizing compressed air supply, regulating system pressure, separating condensate, improving energy efficiency, and contributing to air quality control. They are an integral component in ensuring the reliable and efficient operation of compressed air systems across various industries and applications.
What Industries Commonly Use Gas Air Compressors?
Gas air compressors find applications in various industries where compressed air is required for powering tools, equipment, and systems. These compressors are valued for their portability, versatility, and ability to provide high-pressure air. Here’s a detailed explanation of the industries that commonly use gas air compressors:
1. Construction Industry:
The construction industry extensively utilizes gas air compressors for a wide range of tasks. Compressed air is used to power pneumatic tools such as jackhammers, nail guns, impact wrenches, and concrete breakers. Gas air compressors provide the necessary airflow and pressure to operate these tools efficiently, making them ideal for construction sites.
2. Mining Industry:
In the mining industry, gas air compressors play a vital role in various operations. Compressed air is used to power pneumatic tools for drilling, rock blasting, and excavation. It is also employed in ventilation systems, conveying systems, and pneumatic control devices in mines. Gas air compressors are valued for their durability and ability to operate in rugged and remote mining environments.
3. Oil and Gas Industry:
The oil and gas industry relies on gas air compressors for numerous applications. They are used for well drilling operations, powering pneumatic tools, and maintaining pressure in oil and gas pipelines. Gas air compressors are also utilized in natural gas processing plants, refineries, and petrochemical facilities for various pneumatic processes and equipment.
4. Manufacturing and Industrial Sector:
In the manufacturing and industrial sector, gas air compressors are extensively used in different applications. They provide compressed air for pneumatic tools, such as air-powered drills, sanders, grinders, and spray guns. Compressed air is also used in manufacturing processes such as material handling, assembly line operations, and pneumatic control systems.
5. Automotive Industry:
The automotive industry utilizes gas air compressors for a variety of tasks. Compressed air is employed in automotive assembly plants for pneumatic tools, paint spraying booths, and pneumatic control systems. Gas air compressors are also used in auto repair shops for powering air tools, tire inflation, and operating pneumatic lifts.
6. Agriculture and Farming:
Gas air compressors have applications in the agriculture and farming sector. They are used for tasks such as powering pneumatic tools for crop irrigation, operating pneumatic seeders or planters, and providing compressed air for farm maintenance and repair work. Portable gas air compressors are particularly useful in agricultural settings where electricity may not be readily available.
7. Food and Beverage Industry:
In the food and beverage industry, gas air compressors are employed for various pneumatic processes and equipment. They are used in food packaging operations, pneumatic conveying systems for ingredients and finished products, and air-powered mixing and blending processes. Gas air compressors in this industry are designed to meet strict hygiene and safety standards.
8. Pharmaceutical and Healthcare Sector:
The pharmaceutical and healthcare sector utilizes gas air compressors for critical applications. Compressed air is used in medical devices, dental equipment, laboratory instruments, and pharmaceutical manufacturing processes. Gas air compressors in this industry must adhere to stringent quality standards and maintain air purity.
These are just a few examples of the industries that commonly use gas air compressors. Other sectors, such as power generation, aerospace, marine, and chemical industries, also rely on gas air compressors for specific applications. The versatility and reliability of gas air compressors make them indispensable in numerous industries where compressed air is a vital resource.
editor by CX 2024-04-02
China manufacturer High Capacity Piston Displacement Reciprocating Diaphragm Methane Propane CNG Natural Gas Compressor air compressor for car
Product Description
Company Profile
ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of air compressor equipment solutions.
Product Description
Our products mainly include 2 series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.
Product Description:
Piston compressors are a type of positive displacement compressor that are commonly used in the chemical industry for a variety of applications. These compressors work by using a piston and cylinder to compress gas or air, which creates pressure and allows it to be transported through pipelines or used in other processes.
In the chemical industry, piston compressors are used for a variety of functions, including:
Gas compression – Piston compressors are used to compress natural gas, hydrogen, and other gases used in chemical processes. product-list-1.html product-list-1.html
Pneumatic conveying – Piston compressors are used to transport materials in a powdered or granular form through pipelines.
Refrigeration – Piston compressors are used in refrigeration systems to compress refrigerant gases, which are then used to cool industrial processes and equipment.
Process air compression – Piston compressors are used to compress air for use in chemical processes, such as in pneumatic equipment and air-powered tools.
Piston compressors are popular in the chemical industry because they are reliable, efficient, and can handle specific types of gases and air with ease. Additionally, they require minimal maintenance and can operate at high pressures, making them suitable for many applications
When choosing a piston compressor for use in the chemical industry, it is important to consider factors such as:
Type of gas or air being compressed – Different types of gases and air require different types of compression.
Required flow rate and pressure – The capacity and pressure capabilities of the compressor must meet the requirements of the application.
Environmental conditions – Factors such as temperature, humidity, and altitude can affect the performance of the compressor.
Maintenance requirements – The frequency and complexity of maintenance and servicing should be considered when selecting a compressor.
Overall, piston compressors are an important tool in the chemical industry, providing reliable and efficient compression for a variety of applications. Choosing the right compressor for the specific application is critical to ensuring optimal performance and efficiency.
Piston compressor model:
1. Single-stage piston compressor
Single-stage piston compressor is the simplest compressor, mainly composed of cylinder, piston, crankshaft, connecting rod, valve and other components. It has the advantages of simple structure, easy maintenance and low price, so it is widely used in low-pressure air compression, nitrogen and oxygen production and other occasions. Parameters such as air output volume, air outlet pressure, and rotational speed need to be considered when selecting models.
Common models include: W-1.8/5, W-3.6/5, W-4/5, W-6/5, etc.
2. Two-stage piston compressor
A two-stage piston compressor consists of 2 compressors. The first-stage compressor compresses the gas to a higher intermediate pressure, and then is cooled by the cooler and sent to the second-stage compressor to compress it again to the final pressure. Compared with single-stage piston compressors, two-stage piston compressors have higher outlet pressure, higher efficiency, and wider application range.
Common models include: W-1/3-2/3, W-2.5/5-2.5/5, W-3/6-3.6/6, etc.
3. High-pressure piston compressor
High-pressure piston compressors are mainly used to compress high-pressure gases, such as natural gas, hydrogen, helium, etc. It has a complex structure and needs to be equipped with auxiliary equipment such as gas coolers, gas inlet filters, pressure controllers, etc. It also has the advantages of high outlet pressure, low energy consumption, and smooth operation.
Common models include: W-3/20, W-6/30, W-9/30, etc.
Introduction to the meaning of the model number of diaphragm compressor:
For example: 1G3V-300/4-15 AND GV3-310/22-62
1G3V-300/4-15 each represents as follows:
“1” means double first-class product;
“G” indicates diaphragm compressor;
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V” means V-shaped structure.
“3V” means there are main and auxiliary connecting rods, and the crankcase is split.
“300” indicates the amount of gas the compressor handles per hour under standard conditions;
“4” means the inlet pressure is 4kg/cm2 (ie 0.4MPa);
“15” means the exhaust pressure is 15kg/cm2 (ie 1.5MPa).
GV3-310/22-62 each represents as follows:
“G” indicates diaphragm compressor;
“V” means V-shaped structure.
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V3” is another series, indicating a side-by-side structure of connecting rods and a one-piece crankcase.
Basic information:Piston compressor model parameters:
| Piston compressor model parameters | |||||||||
| Piston force | 800 | 500 | 320 | 250 | 160 | 100 | 65 | 45 | 30 |
| Types of compressed gas | Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc. | ||||||||
| discharge pressureMPa(G) | <=25 | <=30 | |||||||
| Compression levels | 1-4levels | 2-6levels | 1-3levels | ||||||
| Number of columns | 2–4 | 2–6 | 1–4 | ||||||
| Layout form/Type/Model | M/D | M/D | M/D | M/D | M/D | M/D/P | M/D/P | M/D/P | L/P |
| route(mm) | 280-360 | 240-320 | 180-240 | 200 | |||||
| Rotating speed(rpm) | 300-375 | 333-450 | 375-585 | 420-485 | |||||
| Maximum motor power(KW) | 5600 | 3600 | 3300 | 2700 | 1250 | 800 | 560 | 250 | 75 |
| skid mounted | non-skid mounted | skid mounted/non -skid mounted | |||||||
| Digital Analog Computing | yes | ||||||||
| systolic algorithm | yes | ||||||||
| test | According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component | ||||||||
| Factory inspection | According to the quality standard, carry out no-load mechanical operation test | ||||||||
| Customer acceptance | Actual working conditions, 72-hour assessment and acceptance | ||||||||
| Application | Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power | ||||||||
Basic information:Diaphragm compressor model parameters
| Piston force | 250 | 160 | 110 | 80 | 60 | 45 | 35 | 45 | 10 |
| Types of compressed gas | Hydrogen, nitrogen, oxygen, helium, xenon, hydrogen chloride, hydrogen sulfide, nitrogen trifluoride, silicon tetrafluoride, silane | ||||||||
| Discharge pressureMPa(G) | <=100 | ||||||||
| Compression levels | 1-3levels | ||||||||
| Layout form/Type/Model | M/D | D/L | D/L/Z | V/Z | L/Z | L/Z | |||
| Route(mm) | 210 | 210/1/0 | 180 | 180 | 150 | 130 | 130 | 105 | 70 |
| Rotating speed(rpm) | 260 | 360-420 | |||||||
| Maximum motor power(KW) | 355 | 250 | 200 | 160 | 110 | 55 | 30 | 22 | 18.5 |
| Skid mounted | skid mounted | ||||||||
| Digital Analog Computing | yes | ||||||||
| Systolic algorithm | According to demand | ||||||||
| Test | According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component | ||||||||
| Factory inspection | Carry out nitrogen or air full-load mechanical operation test according to quality requirements | ||||||||
| Customer acceptance | Actual working conditions, 72-hour assessment and acceptance | ||||||||
| Application | Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power | ||||||||
Detailed Photos
After Sales Service
We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
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| After-sales Service: | 12 Month |
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| Warranty: | 12 Month |
| Lubrication Style: | Lubricated |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Gas Air Compressors Be Used for Well Drilling?
Gas air compressors can be used for well drilling, and they are commonly employed in drilling operations. Here’s a detailed explanation:
1. Air Drilling Method:
Gas air compressors are often utilized in the air drilling method, also known as pneumatic drilling. In this drilling technique, compressed air is used to create a high-velocity airflow that carries the drill cuttings to the surface. The high-pressure air also aids in cooling the drill bit and providing additional force for efficient drilling.
2. Benefits of Gas Air Compressors:
Gas air compressors offer several advantages for well drilling:
- Portability: Gas air compressors can be easily transported to remote drilling sites, allowing for flexibility in well location.
- Power: Gas air compressors provide high-pressure air output, which is essential for effective drilling in various geological formations.
- Cost-Effectiveness: Gas air compressors can be more cost-effective compared to other drilling methods, as they eliminate the need for drilling mud and associated disposal costs.
- Environmental Considerations: Air drilling with gas compressors produces minimal waste and does not require the use of potentially harmful drilling fluids, making it an environmentally friendly option.
3. Compressor Selection:
When selecting a gas air compressor for well drilling, several factors should be considered:
- Pressure and Flow Requirements: Evaluate the pressure and flow requirements of the drilling operation to ensure that the gas air compressor can deliver the necessary air output.
- Compressor Size and Power: Choose a compressor with adequate size and power output to match the drilling demands. Factors such as borehole depth, drill bit type, and drilling speed will influence the compressor’s power requirements.
- Portability: Consider the portability features of the gas air compressor, such as its weight, dimensions, and mobility options, to facilitate transportation to drilling sites.
4. Safety Considerations:
It is essential to follow safety guidelines when using gas air compressors for well drilling. These may include proper ventilation to prevent the accumulation of exhaust fumes, adherence to equipment operating limits, and the use of personal protective equipment (PPE) for drilling personnel.
5. Other Considerations:
While gas air compressors are commonly used for well drilling, it is worth noting that the suitability of a gas air compressor for a specific drilling project depends on various factors such as geological conditions, well depth, and drilling objectives. It is recommended to consult with drilling experts and professionals to determine the most suitable drilling method and equipment for a particular project.
In summary, gas air compressors can be effectively used for well drilling, particularly in the air drilling method. They offer portability, power, cost-effectiveness, and environmental advantages. Proper selection, considering pressure and flow requirements, as well as safety precautions, is crucial to ensure successful and safe drilling operations.
Can Gas Air Compressors Be Used for Natural Gas Compression?
Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:
1. Different Compressed Gases:
Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.
2. Safety Considerations:
Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.
3. Equipment Compatibility:
Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.
4. Efficiency and Performance:
Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.
5. Regulatory Compliance:
Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.
6. Industry Standards and Practices:
The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.
In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.
How Does a Gas Air Compressor Work?
A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:
1. Gas Engine:
A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.
2. Compressor Pump:
The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.
3. Intake Stroke:
In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.
4. Compression Stroke:
During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.
5. Discharge Stroke:
Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.
6. Pressure Regulation:
Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.
7. Storage and Application:
The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.
Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.
editor by CX 2024-03-07
China factory Cheap Customized 250bar (25MPa) Reciprocating Piston Natural Gas Compressor for CNG Standard Station air compressor portable
Product Description
Company Profile
The company’s main products include desulfurization, dehydrocarbons, separation, compression, filling, storage and transportation equipment for natural gas extraction in oil and gas fields; complete sets of wellhead gas recovery equipment; complete sets of vented natural gas recovery equipment; complete sets of coalbed methane, shale gas and biogas development and utilization equipment Equipment; CNG filling station complete equipment; LNG complete equipment; BOG compressor; large-displacement screw-piston compound compressor; membrane nitrogen and adsorption nitrogen production complete equipment; in addition, hydrogen, oxygen, nitrogen, argon, carbon monoxide gas, carbon dioxide gas, coal gas, hydrogen sulfide gas, propylene gas, ethylene gas, methyl chloride gas, trifluoropropane gas, liquefied petroleum gas and other special gases, low-temperature gases and air compressors. Among them, the W and V series non-lubricated compressors produced by introducing advanced foreign technology have reached the international advanced level.
Product Description
The company currently has 10 series of leading products and hundreds of specifications. Its volumetric flow rate: 0.05~200m3/min. Pressure range: low pressure type 0~1.6MPa, medium pressure
Type 1.6~8.0MPa, high pressure type 8.0~50.0MPa. Lubrication methods are divided into 3 types: oil, oil-free and completely oil-free. The structural types include Z, W, V, D, M and H types. There are 3 cooling methods: air cooling, water cooling, and mixed cooling. In addition to providing users with customized products, we can also carry out personalized design and manufacturing according to user needs.
CNG STHangZhouRD STATION COMPRESSOR
CNG standard stations are built where natural gas pipelines pass through.
Gas is taken directly from the natural gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, and
Filtration, dehydration and other processes enter the compressor unit, and then compress, cool and purify
Then the pressure is increased to 25Mpa, and finally the high-pressure trailer is supplied to the high-pressure trailer through the air filling column.
Fill up the gas, and also fill up the car through the gas vending machine. Our company can provide overall
Solutions and turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low-pressure dehydration device, piston compressor, sequence control panel, gas storage bottle group, adding
Gas machines, gas filling columns, CNG trailers, gas alarm devices and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
|||||
| 1 | W-5.6/0.5-250 | 0.05 | 500 | 160 | WATER COOLING | 9 | 5000×2300×2200 | |||||
| 2 | W-3.6/1-250 | 0.1 | 435 | 110 | WATER/MIX COOLING | 6 | 2400×2220×2150 | |||||
| 3 | W-4.75/1-250 | 0.1 | 570 | 132 | WATER/MIX COOLING | 6 | 2400×2220×2150 | |||||
| 4 | W-7.5/1-250 | 0.1 | 900 | 270 | WATER/MIX COOLING | 17 | 8500×2260×2200 | |||||
| 5 | W-4.5/1.4-250 | 0.14 | 650 | 160 | WATER/MIX COOLING | 7 | 3820×2270×2150 | |||||
| 6 | W-4.7/2-250 | 0.2 | 850 | 185 | WATER/MIX COOLING | 7 | 3820×2270×2150 | |||||
| 7 | WF-3.6/(1.5~2.5)-250 0.15~0.25 | 0.15~0.25 | 540~750 | 160 | AIR COOLING | 14 | 6200×2190×2080 | |||||
| 8 | W-3.6/(1.5~3)-250 | 0.15~0.3 | 540~860 | 185 | WATER/MIX COOLING | 7 | 4000×2270×2150 | |||||
| 9 | V-3.2/(3-5)-250 | 0.3~0.5 | 760-1150 | 220 | AIR COOLING | 14 | 6300×2525×2500 | |||||
| 10 | VF-3.2/(3~5)-250 | 0.3~0.5 | 770~1150 | 220 | WATER/MIX COOLING | 14 | 6300×2500×2500 | |||||
| 11 | W-1.5/8-250 | 0.8 | 810 | 132 | WATER/MIX COOLING | 8 | 4000×2300×2000 | |||||
| 12 | VF-2/(10~16)-250 | 1.0~1.6 | 1320~2000 | 280 | AIR COOLING | 10 | 5600×2500×2300 | |||||
| 13 | D-5/(2~4)-250 | 0.2~0.4 | 900~1500 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 14 | D-4.2/(3~6)-250 | 0.3~0.6 | 1000-1760 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 15 | D-3.6/(4~7)-250 | 0.4~0.7 | 1050~1730 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 16 | D-2.6/(7~12)-250 | 0.7~1.2 | 1250~2000 | 280 | WATER/AIR/MIX COOLING | 20 | 5000×3500×2500 | |||||
| 17 | VF-0.76/(7~13)-250 | 0.7~1.3 | 365~640 | 100 | WATER/AIR/MIX COOLING | 8 | 6000×2200×2230 | |||||
CNG MOTHER STATION COMPRESSOR
The CNG mother station is built in a place where natural gas pipelines pass through.
Take the gas directly from the gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, filtration,
Dehydration and other processes enter the compressor unit, and then are compressed, cooled and purified to make it
The pressure is increased to 25Mpa, and finally the high-pressure trailer is filled with air through the air filling column.
Sometimes, cars can also be refueled through gas vending machines. Our company provides turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low pressure desulfurization tower
Water device, piston compressor, sequence control panel, gas storage bottle group, gas filling
machine, gas filling column, CNG trailer, gas alarm device and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
||||
| 1 | D-5/(2-4)-250 | 0.2~0.4 | 900~1500 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 2 | VF-3.2/(3~5)-250 | 0.3~0.5 | 770~1150 | 220 | AIR COOLING | 14 | 6300×2500×2500 | ||||
| 3 | D-4.2/(3-6)-250 | 03~0.6 | 1000-1760 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 4 | D-3.6/(4~7)-250 | 0.4~0.7 | 1050~1730 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 5 | D-2.6/(7~12)-250 | 0.7~1.2 | 1250~2000 | 280 | WATER/MIX COOLING | 20 | 5000×3500×2500 | ||||
| 6 | VF-0.76/(7~13)-250 | 0.7~0.3 | 365~640 | 100 | MIX COOLING | 8 | 6000×2200×2230 | ||||
| 7 | D-2.8/(8-12)-250 | 0.8~1.2 | 1350-2150 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 8 | V-2/(9-14)-250 | 0.9~1.4 | 1200-1800 | 280 | WATER/AIR/MIX COOLING | 12 | 6500×2525×2300 | ||||
| 9 | VFD-2/14-210 | 1.4 | 1800 | 280 | AIR COOLING | 15 | 10000×4000×3000 | ||||
| 10 | D-2.5/(12-14)-250 | 1.2~1.4 | 1950-2250 | 18 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 11 | VF-2/(10~16)-250 | 1.0~1.6 | 1320~2000 | 280 | AIR COOLING | 10 | 5600×2500×2300 | ||||
| 12 | D-2.8/(10~16)-250 | 1.0~1.6 | 1800-2850 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 13 | V-1.43/(16~20)-250 | 1.6~2.0 | 1460~1800 | 220 | WATER/AIR/MIX COOLING | 11 | 6000×2500×2250 | ||||
| 14 | D-2.4/(16-20)-250 | 1.6~2.0 | 2450-3000 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 15 | D-2.4/(16-23)-210 | 1.6~2.3 | 2450-3450 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 16 | V-1.8/(18-23)-210 | 1.8~2.3 | 2000-2590 | 280 | WATER/AIR/MIX COOLING | 12 | 6500×2525×2200 | ||||
| 17 | D-1.45/(20-35)-250 | 2.0~3.5 | 1830-3100 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 18 | V-0.8/(19~35)-250 | 1.9~3.5 | 960~1720 | 160 | WATER/AIR/MIX COOLING | 13 | 6500×2525×2200 | ||||
| 19 | VF-1/(25~40)-250 | 2.5~4.0 | 1560~2700 | 220 | AIR COOLING | 13.5 | 4250×2525×2100 | ||||
| 20 | D-1.45/(40~60)-250 | 4.0~6.0 | 3600~5300 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 21 | D-1.3/(50-70)-250 | 5.0~7.0 | 3970~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 22 | D-1.3/(60-70)-250 | 6.0~7.0 | 4758~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 23 | D-1.2/(40-80)-250 | 4.0~8.0 | 4758~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 24 | D-3.5/(7-10)-250 | 0.7~1 | 1680~2240 | 550 | AIR COOLING | 28 | 6600×4300×2500 | ||||
CNG SUBSTATION COMPRESSOR
CNG substations are built in places where no natural gas pipelines pass through.
The CNG trailer transfers the gas from the mother station to the station and unloads the gas through the gas unloading column.
Gas machines refill cars.
Equipment composition: gas unloading column, sub-station compressor, sequence control panel, storage
Gas cylinder sets, gas dispensers, gas alarm devices, CNG trailers and other equipment.
Covered area: about 1000~1500m²
Way of working:
After natural balance, the direct intake air is compressed and supercharged, and the average working capacity is
More than 1000 square meters
Compressor exhaust volume changes range as trailer pressure drops:
1800-400Nm²/h
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
||||
| 1 | VF-0.32/(30~200)-250 | 3~20 | 1500 | 75 | AIR | 5.5 | 5538×2134×1680 | ||||
| 2 | VFD-0.32/(30~200)-250 | 3~20 | 1500 | 75 | AIR | 9.65 | 5538×2438×2438 | ||||
| 3 | DFD-0.32/(30-200)-250 | 3~20 | 1500 | 75 | AIR | 8.5 | 4400×2610×2591 | ||||
| 4 | VFD-0.32/(20~200)-250 | 2~20 | 1500 | 75 | AIR | 9.65 | 5538×2438×2438 | ||||
| 5 | VF-0.26/(30-200)-250 | 3~20 | 1000 | 55 | AIR | 5.5 | 5538×2350×2000 | ||||
| 6 | VFD-0.26/(30-200)-250 | 3~20 | 1000 | 55 | AIR | 9.5 | 5538×2350×2438 | ||||
| 7 | ZFD-0.1/(30~200)-250 | 3~20 | 650 | 37 | AIR | 8.5 | 7000×2700×2700 | ||||
| 8 | ZFD-0.24/(30-200)-250 | 3~20 | 1400 | 37×2 | AIR | 8.5 | 7000×2700×2700 | ||||
| 9 | KR-1500/(20-200)-250 | 2~20 | 1500 | 30×2 | AIR | 10 | 5500×2500×2950 | ||||
| 10 | KR-2000/(20-200)-250 | 2~20 | 2000 | 37×2 | AIR | 10 | 5500×2500×2950 | ||||
| 11 | DFD-3[0.28]/(2-4)[25-200]-250 | 0.2~0.4
2.5~20 |
540-900 (STANARD STATION AND SUBSTATION) 1300 |
160
75 |
AIR | 12.5 | 4050×3450×2100 | ||||
Detailed Photos
After Sales Service
In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
Training plan
Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
Packaging & Shipping
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| After-sales Service: | 12 Month |
|---|---|
| Warranty: | 12 Month |
| Lubrication Style: | Lubricated |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Do You Maintain a Gas Air Compressor?
Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:
1. Read the Manual:
Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.
2. Check and Change the Oil:
Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.
3. Inspect and Replace Air Filters:
Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.
4. Drain Moisture from the Tank:
Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.
5. Check and Tighten Connections:
Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.
6. Inspect Belts and Pulleys:
If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.
7. Clean the Exterior and Cooling Fins:
Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.
8. Schedule Professional Servicing:
While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.
9. Follow Safety Precautions:
When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.
By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.
What Is the Impact of Altitude on Gas Air Compressor Performance?
Altitude can have a significant impact on the performance of gas air compressors. Here’s a detailed explanation:
1. Decreased Air Density:
As altitude increases, the air density decreases. This reduction in air density affects the performance of gas air compressors, primarily because compressors rely on the intake of ambient air to generate compressed air. With lower air density at higher altitudes, the compressor’s ability to draw in a sufficient volume of air is reduced.
2. Reduced Compressor Output:
The decrease in air density directly affects the compressor’s output. Gas air compressors may experience a decrease in their maximum airflow and pressure capabilities at higher altitudes. This reduction in output can impact the compressor’s efficiency and its ability to deliver the required compressed air for various applications.
3. Increased Compressor Workload:
At higher altitudes, gas air compressors need to work harder to maintain the desired level of compressed air output. The reduced air density means the compressor must compress a larger volume of air to achieve the same pressure as it would at lower altitudes. This increased workload can lead to higher energy consumption, increased wear and tear on the compressor components, and potentially decreased overall performance and lifespan.
4. Engine Power Loss:
If the gas air compressor is powered by an internal combustion engine (such as gasoline or diesel), altitude can also impact the engine’s performance. As the air density decreases, the engine may experience a power loss due to reduced oxygen availability for combustion. This can result in reduced engine horsepower and torque, affecting the compressor’s ability to generate compressed air.
5. Considerations for Proper Sizing:
When selecting a gas air compressor for use at higher altitudes, it is crucial to consider the specific altitude conditions and adjust the compressor’s size and capacity accordingly. Choosing a compressor with a higher airflow and pressure rating than required at sea level can help compensate for the reduced performance at higher altitudes.
6. Maintenance and Adjustments:
Regular maintenance and adjustments are necessary to optimize the performance of gas air compressors operating at higher altitudes. This includes monitoring and adjusting the compressor’s intake systems, fuel-to-air ratio, and ignition timing to account for the reduced air density and maintain proper combustion efficiency.
In summary, altitude has a notable impact on the performance of gas air compressors. The decrease in air density at higher altitudes leads to reduced compressor output, increased compressor workload, potential engine power loss, and considerations for proper sizing and maintenance. Understanding these effects is crucial for selecting and operating gas air compressors effectively in various altitude conditions.
What Industries Commonly Use Gas Air Compressors?
Gas air compressors find applications in various industries where compressed air is required for powering tools, equipment, and systems. These compressors are valued for their portability, versatility, and ability to provide high-pressure air. Here’s a detailed explanation of the industries that commonly use gas air compressors:
1. Construction Industry:
The construction industry extensively utilizes gas air compressors for a wide range of tasks. Compressed air is used to power pneumatic tools such as jackhammers, nail guns, impact wrenches, and concrete breakers. Gas air compressors provide the necessary airflow and pressure to operate these tools efficiently, making them ideal for construction sites.
2. Mining Industry:
In the mining industry, gas air compressors play a vital role in various operations. Compressed air is used to power pneumatic tools for drilling, rock blasting, and excavation. It is also employed in ventilation systems, conveying systems, and pneumatic control devices in mines. Gas air compressors are valued for their durability and ability to operate in rugged and remote mining environments.
3. Oil and Gas Industry:
The oil and gas industry relies on gas air compressors for numerous applications. They are used for well drilling operations, powering pneumatic tools, and maintaining pressure in oil and gas pipelines. Gas air compressors are also utilized in natural gas processing plants, refineries, and petrochemical facilities for various pneumatic processes and equipment.
4. Manufacturing and Industrial Sector:
In the manufacturing and industrial sector, gas air compressors are extensively used in different applications. They provide compressed air for pneumatic tools, such as air-powered drills, sanders, grinders, and spray guns. Compressed air is also used in manufacturing processes such as material handling, assembly line operations, and pneumatic control systems.
5. Automotive Industry:
The automotive industry utilizes gas air compressors for a variety of tasks. Compressed air is employed in automotive assembly plants for pneumatic tools, paint spraying booths, and pneumatic control systems. Gas air compressors are also used in auto repair shops for powering air tools, tire inflation, and operating pneumatic lifts.
6. Agriculture and Farming:
Gas air compressors have applications in the agriculture and farming sector. They are used for tasks such as powering pneumatic tools for crop irrigation, operating pneumatic seeders or planters, and providing compressed air for farm maintenance and repair work. Portable gas air compressors are particularly useful in agricultural settings where electricity may not be readily available.
7. Food and Beverage Industry:
In the food and beverage industry, gas air compressors are employed for various pneumatic processes and equipment. They are used in food packaging operations, pneumatic conveying systems for ingredients and finished products, and air-powered mixing and blending processes. Gas air compressors in this industry are designed to meet strict hygiene and safety standards.
8. Pharmaceutical and Healthcare Sector:
The pharmaceutical and healthcare sector utilizes gas air compressors for critical applications. Compressed air is used in medical devices, dental equipment, laboratory instruments, and pharmaceutical manufacturing processes. Gas air compressors in this industry must adhere to stringent quality standards and maintain air purity.
These are just a few examples of the industries that commonly use gas air compressors. Other sectors, such as power generation, aerospace, marine, and chemical industries, also rely on gas air compressors for specific applications. The versatility and reliability of gas air compressors make them indispensable in numerous industries where compressed air is a vital resource.
editor by CX 2024-03-03
China Standard Resurrection Plug Type, Oil-Free, CNG Substation/Mother Station Compressor Equipment, Gas Compressors for Petrochemical/Gas Energy/Instrument Air Separation air compressor price
Product Description
Reference Technical parameters and specifications
| NO. | MODEL | Compressed medium | Flow rate Nm³/h |
Inlet pressure MPa |
Outlet pressure MPa |
Rotating speed r/min |
Motor power KW |
Cooling mode | Overall dimension mm |
Weight Kg |
| 1 | DW-14/(0-0.2)-25 | Raw gas | 800 | 0-0.02 | 2.5 | 740 | 160 | Water cooled | 4800*3200*1915 | ~10000 |
| 2 | VW-8/18 | Vinylidene fluoride gas | 418 | Atmospheric pressure | 1.8 | 980 | 75 | Water cooled | 3700*2000*1700 | ~4500 |
| 3 | VWD-3.2/(0-0.2)-40 | Biogas | 230 | 0-0.2 | 4.0 | 740 | 45 | Water cooled | 6000*2500*2650 | ~8000 |
| 4 | VW-9/6 | Ethyl chloride gas | 470 | Atmospheric pressure | 0.6 | 980 | 55 | Water cooled | 2800*1720*1700 | ~3500 |
| 5 | DWF-12.4/(9-12)-14 | Carbon dioxide | 6400 | 0.9-1.2 | 1.4 | 740 | 185 | Air cooled | 6000*2700*2200 | ~10000 |
| 6 | VWF-2.86/5-16 | Nitrogen gas | 895 | 0.5 | 1.6 | 740 | 55 | Air cooled | 3200*2200*1750 | ~3500 |
| 7 | DW-2.4/(18-25)-50 | Raw gas | 2900 | 1.8-2.5 | 5.0 | 980 | 160 | Water cooled | 4300*3000*1540 | ~4500 |
| 8 | VW-5.6/(0-6)-6 | Isobutylene gas | 1650 | 0-0.6 | 0.6 | 740 | 45 | Water cooled | 2900X1900X1600 | ~3500 |
| 9 | VW-3.8/3.5 | Mixed gas | 200 | Atmospheric pressure | 0.35 | 980 | 18.5 | Water cooled | 2200*1945*1600 | ~2000 |
| 10 | ZW-1.7/3.5 | Vinyl chloride gas | 100 | Atmospheric pressure | 0.35 | 740 | 15 | Water cooled | 2700X1600X2068 | ~2000 |
| 11 | ZWF-0.96/5 | Hydrogen chloride gas | 55 | Atmospheric pressure | 0.5 | 740 | 11 | Air cooled | 2000*1500*2000 | ~1000 |
| 12 | VW-0.85/(0-14)-40 | Refrigerant gas | 300 | 0-1.4 | 4.0 | 740 | 55 | Water cooled | 4500*2300*1780 | ~5500 |
| 13 | DW-3.78/(8-13)-(16-24) | Ammonia gas | 2700 | 0.8-1.3 | 1.6-2.4 | 740 | 75 | Water cooled | 3200*2000*1700 | ~3500 |
Related products
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| Warranty: | 12 Months |
|---|---|
| Lubrication Style: | Customized |
| Cooling System: | Air/Water /Mixed Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Customized |
| Structure Type: | Open Type |
| Customization: |
Available
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How Do You Troubleshoot Common Issues with Gas Air Compressors?
Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:
1. Start with Safety Precautions:
Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.
2. Check Power Supply and Connections:
Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.
3. Check Fuel Supply:
For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.
4. Inspect Air Filters:
Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.
5. Check Oil Level and Quality:
If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.
6. Inspect Spark Plug:
If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.
7. Check Belts and Pulleys:
Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.
8. Listen for Unusual Noises:
During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.
9. Consult the Owner’s Manual:
If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.
10. Seek Professional Assistance:
If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.
Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.
Can Gas Air Compressors Be Used in Agriculture?
Yes, gas air compressors can be used in various agricultural applications. Here’s a detailed explanation:
1. Pneumatic Tools and Equipment:
Gas air compressors can power a wide range of pneumatic tools and equipment used in agriculture. These tools include pneumatic drills, impact wrenches, nail guns, staplers, and pneumatic pumps. Gas air compressors provide the necessary compressed air to operate these tools, making various tasks more efficient and convenient on the farm.
2. Irrigation Systems:
Gas air compressors can be used to power irrigation systems in agriculture. They can supply compressed air to operate pneumatic valves, which control the flow of water in irrigation networks. Gas air compressors ensure reliable and efficient operation of irrigation systems, facilitating the distribution of water to crops in a controlled manner.
3. Grain Handling and Storage:
Air compressors play a vital role in grain handling and storage facilities. They are used to power aeration systems that provide airflow to grains stored in silos or bins. Aeration helps control the temperature and moisture levels, preventing spoilage and maintaining grain quality. Gas air compressors provide the airflow necessary for effective aeration in grain storage operations.
4. Cleaning and Maintenance:
In agriculture, gas air compressors are commonly used for cleaning and maintenance tasks. They can power air blowers or air guns to remove dust, debris, or chaff from machinery, equipment, or storage areas. Gas air compressors provide a high-pressure stream of compressed air, facilitating efficient cleaning and maintenance operations.
5. Livestock Operations:
Gas air compressors find applications in livestock operations as well. They can power pneumatic equipment used for animal care, such as pneumatic nail guns for building or repairing livestock enclosures, pneumatic pumps for water distribution, or pneumatic tools for general maintenance tasks.
6. Portable and Versatile:
Gas air compressors are often portable and can be easily transported around the farm, allowing flexibility in agricultural operations. Their versatility makes them suitable for various tasks, from powering tools and equipment in the field to providing compressed air for maintenance or cleaning in different farm locations.
7. Remote Locations:
In agricultural settings where access to electricity may be limited, gas air compressors offer a reliable alternative. They can be powered by gasoline or diesel engines, providing compressed air even in remote areas without electrical infrastructure.
8. Considerations:
When using gas air compressors in agriculture, it is essential to consider factors such as compressor size, capacity, and maintenance requirements. Selecting the right compressor based on the specific needs of the agricultural applications ensures optimal performance and efficiency.
In summary, gas air compressors have various applications in agriculture. They can power pneumatic tools and equipment, operate irrigation systems, facilitate grain handling and storage, assist in cleaning and maintenance tasks, support livestock operations, and offer portability and versatility. Gas air compressors contribute to increased efficiency, convenience, and productivity in agricultural operations.
How Does a Gas Air Compressor Work?
A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:
1. Gas Engine:
A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.
2. Compressor Pump:
The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.
3. Intake Stroke:
In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.
4. Compression Stroke:
During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.
5. Discharge Stroke:
Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.
6. Pressure Regulation:
Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.
7. Storage and Application:
The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.
Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.
editor by CX 2024-02-24
China high quality Air-Cooled 250bar CH4 Methane Piston Natural Gas Booster Compressor for CNG Station arb air compressor
Product Description
Company Profile
The company’s main products include desulfurization, dehydrocarbons, separation, compression, filling, storage and transportation equipment for natural gas extraction in oil and gas fields; complete sets of wellhead gas recovery equipment; complete sets of vented natural gas recovery equipment; complete sets of coalbed methane, shale gas and biogas development and utilization equipment Equipment; CNG filling station complete equipment; LNG complete equipment; BOG compressor; large-displacement screw-piston compound compressor; membrane nitrogen and adsorption nitrogen production complete equipment; in addition, hydrogen, oxygen, nitrogen, argon, carbon monoxide gas, carbon dioxide gas, coal gas, hydrogen sulfide gas, propylene gas, ethylene gas, methyl chloride gas, trifluoropropane gas, liquefied petroleum gas and other special gases, low-temperature gases and air compressors. Among them, the W and V series non-lubricated compressors produced by introducing advanced foreign technology have reached the international advanced level.
Product Description
The company currently has 10 series of leading products and hundreds of specifications. Its volumetric flow rate: 0.05~200m3/min. Pressure range: low pressure type 0~1.6MPa, medium pressure
Type 1.6~8.0MPa, high pressure type 8.0~50.0MPa. Lubrication methods are divided into 3 types: oil, oil-free and completely oil-free. The structural types include Z, W, V, D, M and H types. There are 3 cooling methods: air cooling, water cooling, and mixed cooling. In addition to providing users with customized products, we can also carry out personalized design and manufacturing according to user needs.
CNG STHangZhouRD STATION COMPRESSOR
CNG standard stations are built where natural gas pipelines pass through.
Gas is taken directly from the natural gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, and
Filtration, dehydration and other processes enter the compressor unit, and then compress, cool and purify
Then the pressure is increased to 25Mpa, and finally the high-pressure trailer is supplied to the high-pressure trailer through the air filling column.
Fill up the gas, and also fill up the car through the gas vending machine. Our company can provide overall
Solutions and turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low-pressure dehydration device, piston compressor, sequence control panel, gas storage bottle group, adding
Gas machines, gas filling columns, CNG trailers, gas alarm devices and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
|||||
| 1 | W-5.6/0.5-250 | 0.05 | 500 | 160 | WATER COOLING | 9 | 5000×2300×2200 | |||||
| 2 | W-3.6/1-250 | 0.1 | 435 | 110 | WATER/MIX COOLING | 6 | 2400×2220×2150 | |||||
| 3 | W-4.75/1-250 | 0.1 | 570 | 132 | WATER/MIX COOLING | 6 | 2400×2220×2150 | |||||
| 4 | W-7.5/1-250 | 0.1 | 900 | 270 | WATER/MIX COOLING | 17 | 8500×2260×2200 | |||||
| 5 | W-4.5/1.4-250 | 0.14 | 650 | 160 | WATER/MIX COOLING | 7 | 3820×2270×2150 | |||||
| 6 | W-4.7/2-250 | 0.2 | 850 | 185 | WATER/MIX COOLING | 7 | 3820×2270×2150 | |||||
| 7 | WF-3.6/(1.5~2.5)-250 0.15~0.25 | 0.15~0.25 | 540~750 | 160 | AIR COOLING | 14 | 6200×2190×2080 | |||||
| 8 | W-3.6/(1.5~3)-250 | 0.15~0.3 | 540~860 | 185 | WATER/MIX COOLING | 7 | 4000×2270×2150 | |||||
| 9 | V-3.2/(3-5)-250 | 0.3~0.5 | 760-1150 | 220 | AIR COOLING | 14 | 6300×2525×2500 | |||||
| 10 | VF-3.2/(3~5)-250 | 0.3~0.5 | 770~1150 | 220 | WATER/MIX COOLING | 14 | 6300×2500×2500 | |||||
| 11 | W-1.5/8-250 | 0.8 | 810 | 132 | WATER/MIX COOLING | 8 | 4000×2300×2000 | |||||
| 12 | VF-2/(10~16)-250 | 1.0~1.6 | 1320~2000 | 280 | AIR COOLING | 10 | 5600×2500×2300 | |||||
| 13 | D-5/(2~4)-250 | 0.2~0.4 | 900~1500 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 14 | D-4.2/(3~6)-250 | 0.3~0.6 | 1000-1760 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 15 | D-3.6/(4~7)-250 | 0.4~0.7 | 1050~1730 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 16 | D-2.6/(7~12)-250 | 0.7~1.2 | 1250~2000 | 280 | WATER/AIR/MIX COOLING | 20 | 5000×3500×2500 | |||||
| 17 | VF-0.76/(7~13)-250 | 0.7~1.3 | 365~640 | 100 | WATER/AIR/MIX COOLING | 8 | 6000×2200×2230 | |||||
CNG MOTHER STATION COMPRESSOR
The CNG mother station is built in a place where natural gas pipelines pass through.
Take the gas directly from the gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, filtration,
Dehydration and other processes enter the compressor unit, and then are compressed, cooled and purified to make it
The pressure is increased to 25Mpa, and finally the high-pressure trailer is filled with air through the air filling column.
Sometimes, cars can also be refueled through gas vending machines. Our company provides turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low pressure desulfurization tower
Water device, piston compressor, sequence control panel, gas storage bottle group, gas filling
machine, gas filling column, CNG trailer, gas alarm device and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
||||
| 1 | D-5/(2-4)-250 | 0.2~0.4 | 900~1500 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 2 | VF-3.2/(3~5)-250 | 0.3~0.5 | 770~1150 | 220 | AIR COOLING | 14 | 6300×2500×2500 | ||||
| 3 | D-4.2/(3-6)-250 | 03~0.6 | 1000-1760 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 4 | D-3.6/(4~7)-250 | 0.4~0.7 | 1050~1730 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 5 | D-2.6/(7~12)-250 | 0.7~1.2 | 1250~2000 | 280 | WATER/MIX COOLING | 20 | 5000×3500×2500 | ||||
| 6 | VF-0.76/(7~13)-250 | 0.7~0.3 | 365~640 | 100 | MIX COOLING | 8 | 6000×2200×2230 | ||||
| 7 | D-2.8/(8-12)-250 | 0.8~1.2 | 1350-2150 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 8 | V-2/(9-14)-250 | 0.9~1.4 | 1200-1800 | 280 | WATER/AIR/MIX COOLING | 12 | 6500×2525×2300 | ||||
| 9 | VFD-2/14-210 | 1.4 | 1800 | 280 | AIR COOLING | 15 | 10000×4000×3000 | ||||
| 10 | D-2.5/(12-14)-250 | 1.2~1.4 | 1950-2250 | 18 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 11 | VF-2/(10~16)-250 | 1.0~1.6 | 1320~2000 | 280 | AIR COOLING | 10 | 5600×2500×2300 | ||||
| 12 | D-2.8/(10~16)-250 | 1.0~1.6 | 1800-2850 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 13 | V-1.43/(16~20)-250 | 1.6~2.0 | 1460~1800 | 220 | WATER/AIR/MIX COOLING | 11 | 6000×2500×2250 | ||||
| 14 | D-2.4/(16-20)-250 | 1.6~2.0 | 2450-3000 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 15 | D-2.4/(16-23)-210 | 1.6~2.3 | 2450-3450 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 16 | V-1.8/(18-23)-210 | 1.8~2.3 | 2000-2590 | 280 | WATER/AIR/MIX COOLING | 12 | 6500×2525×2200 | ||||
| 17 | D-1.45/(20-35)-250 | 2.0~3.5 | 1830-3100 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 18 | V-0.8/(19~35)-250 | 1.9~3.5 | 960~1720 | 160 | WATER/AIR/MIX COOLING | 13 | 6500×2525×2200 | ||||
| 19 | VF-1/(25~40)-250 | 2.5~4.0 | 1560~2700 | 220 | AIR COOLING | 13.5 | 4250×2525×2100 | ||||
| 20 | D-1.45/(40~60)-250 | 4.0~6.0 | 3600~5300 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 21 | D-1.3/(50-70)-250 | 5.0~7.0 | 3970~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 22 | D-1.3/(60-70)-250 | 6.0~7.0 | 4758~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 23 | D-1.2/(40-80)-250 | 4.0~8.0 | 4758~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 24 | D-3.5/(7-10)-250 | 0.7~1 | 1680~2240 | 550 | AIR COOLING | 28 | 6600×4300×2500 | ||||
CNG SUBSTATION COMPRESSOR
CNG substations are built in places where no natural gas pipelines pass through.
The CNG trailer transfers the gas from the mother station to the station and unloads the gas through the gas unloading column.
Gas machines refill cars.
Equipment composition: gas unloading column, sub-station compressor, sequence control panel, storage
Gas cylinder sets, gas dispensers, gas alarm devices, CNG trailers and other equipment.
Covered area: about 1000~1500m²
Way of working:
After natural balance, the direct intake air is compressed and supercharged, and the average working capacity is
More than 1000 square meters
Compressor exhaust volume changes range as trailer pressure drops:
1800-400Nm²/h
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
||||
| 1 | VF-0.32/(30~200)-250 | 3~20 | 1500 | 75 | AIR | 5.5 | 5538×2134×1680 | ||||
| 2 | VFD-0.32/(30~200)-250 | 3~20 | 1500 | 75 | AIR | 9.65 | 5538×2438×2438 | ||||
| 3 | DFD-0.32/(30-200)-250 | 3~20 | 1500 | 75 | AIR | 8.5 | 4400×2610×2591 | ||||
| 4 | VFD-0.32/(20~200)-250 | 2~20 | 1500 | 75 | AIR | 9.65 | 5538×2438×2438 | ||||
| 5 | VF-0.26/(30-200)-250 | 3~20 | 1000 | 55 | AIR | 5.5 | 5538×2350×2000 | ||||
| 6 | VFD-0.26/(30-200)-250 | 3~20 | 1000 | 55 | AIR | 9.5 | 5538×2350×2438 | ||||
| 7 | ZFD-0.1/(30~200)-250 | 3~20 | 650 | 37 | AIR | 8.5 | 7000×2700×2700 | ||||
| 8 | ZFD-0.24/(30-200)-250 | 3~20 | 1400 | 37×2 | AIR | 8.5 | 7000×2700×2700 | ||||
| 9 | KR-1500/(20-200)-250 | 2~20 | 1500 | 30×2 | AIR | 10 | 5500×2500×2950 | ||||
| 10 | KR-2000/(20-200)-250 | 2~20 | 2000 | 37×2 | AIR | 10 | 5500×2500×2950 | ||||
| 11 | DFD-3[0.28]/(2-4)[25-200]-250 | 0.2~0.4
2.5~20 |
540-900 (STANARD STATION AND SUBSTATION) 1300 |
160
75 |
AIR | 12.5 | 4050×3450×2100 | ||||
Detailed Photos
After Sales Service
In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
Training plan
Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
Packaging & Shipping
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| After-sales Service: | 12 Month |
|---|---|
| Warranty: | 12 Month |
| Lubrication Style: | Lubricated |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
How Do You Transport Gas Air Compressors to Different Job Sites?
Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:
1. Equipment Size and Weight:
The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.
2. Transportation Modes:
Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:
- Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
- Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
- Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.
3. Securing and Protection:
It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.
4. Permits and Regulations:
Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.
5. Route Planning:
Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.
6. Equipment Inspection and Maintenance:
Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.
In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.
How Does a Gas Air Compressor Work?
A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:
1. Gas Engine:
A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.
2. Compressor Pump:
The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.
3. Intake Stroke:
In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.
4. Compression Stroke:
During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.
5. Discharge Stroke:
Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.
6. Pressure Regulation:
Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.
7. Storage and Application:
The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.
Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.
editor by CX 2024-01-08
China Hot selling CNG Methane Filling 250bar (25MPa) Reciprocating Piston Natural Gas Compressor with high quality
Product Description
Company Profile
The company’s main products include desulfurization, dehydrocarbons, separation, compression, filling, storage and transportation equipment for natural gas extraction in oil and gas fields; complete sets of wellhead gas recovery equipment; complete sets of vented natural gas recovery equipment; complete sets of coalbed methane, shale gas and biogas development and utilization equipment Equipment; CNG filling station complete equipment; LNG complete equipment; BOG compressor; large-displacement screw-piston compound compressor; membrane nitrogen and adsorption nitrogen production complete equipment; in addition, hydrogen, oxygen, nitrogen, argon, carbon monoxide gas, carbon dioxide gas, coal gas, hydrogen sulfide gas, propylene gas, ethylene gas, methyl chloride gas, trifluoropropane gas, liquefied petroleum gas and other special gases, low-temperature gases and air compressors. Among them, the W and V series non-lubricated compressors produced by introducing advanced foreign technology have reached the international advanced level.
Product Description
The company currently has 10 series of leading products and hundreds of specifications. Its volumetric flow rate: 0.05~200m3/min. Pressure range: low pressure type 0~1.6MPa, medium pressure
Type 1.6~8.0MPa, high pressure type 8.0~50.0MPa. Lubrication methods are divided into 3 types: oil, oil-free and completely oil-free. The structural types include Z, W, V, D, M and H types. There are 3 cooling methods: air cooling, water cooling, and mixed cooling. In addition to providing users with customized products, we can also carry out personalized design and manufacturing according to user needs.
CNG STHangZhouRD STATION COMPRESSOR
CNG standard stations are built where natural gas pipelines pass through.
Gas is taken directly from the natural gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, and
Filtration, dehydration and other processes enter the compressor unit, and then compress, cool and purify
Then the pressure is increased to 25Mpa, and finally the high-pressure trailer is supplied to the high-pressure trailer through the air filling column.
Fill up the gas, and also fill up the car through the gas vending machine. Our company can provide overall
Solutions and turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low-pressure dehydration device, piston compressor, sequence control panel, gas storage bottle group, adding
Gas machines, gas filling columns, CNG trailers, gas alarm devices and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
|||||
| 1 | W-5.6/0.5-250 | 0.05 | 500 | 160 | WATER COOLING | 9 | 5000×2300×2200 | |||||
| 2 | W-3.6/1-250 | 0.1 | 435 | 110 | WATER/MIX COOLING | 6 | 2400×2220×2150 | |||||
| 3 | W-4.75/1-250 | 0.1 | 570 | 132 | WATER/MIX COOLING | 6 | 2400×2220×2150 | |||||
| 4 | W-7.5/1-250 | 0.1 | 900 | 270 | WATER/MIX COOLING | 17 | 8500×2260×2200 | |||||
| 5 | W-4.5/1.4-250 | 0.14 | 650 | 160 | WATER/MIX COOLING | 7 | 3820×2270×2150 | |||||
| 6 | W-4.7/2-250 | 0.2 | 850 | 185 | WATER/MIX COOLING | 7 | 3820×2270×2150 | |||||
| 7 | WF-3.6/(1.5~2.5)-250 0.15~0.25 | 0.15~0.25 | 540~750 | 160 | AIR COOLING | 14 | 6200×2190×2080 | |||||
| 8 | W-3.6/(1.5~3)-250 | 0.15~0.3 | 540~860 | 185 | WATER/MIX COOLING | 7 | 4000×2270×2150 | |||||
| 9 | V-3.2/(3-5)-250 | 0.3~0.5 | 760-1150 | 220 | AIR COOLING | 14 | 6300×2525×2500 | |||||
| 10 | VF-3.2/(3~5)-250 | 0.3~0.5 | 770~1150 | 220 | WATER/MIX COOLING | 14 | 6300×2500×2500 | |||||
| 11 | W-1.5/8-250 | 0.8 | 810 | 132 | WATER/MIX COOLING | 8 | 4000×2300×2000 | |||||
| 12 | VF-2/(10~16)-250 | 1.0~1.6 | 1320~2000 | 280 | AIR COOLING | 10 | 5600×2500×2300 | |||||
| 13 | D-5/(2~4)-250 | 0.2~0.4 | 900~1500 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 14 | D-4.2/(3~6)-250 | 0.3~0.6 | 1000-1760 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 15 | D-3.6/(4~7)-250 | 0.4~0.7 | 1050~1730 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 16 | D-2.6/(7~12)-250 | 0.7~1.2 | 1250~2000 | 280 | WATER/AIR/MIX COOLING | 20 | 5000×3500×2500 | |||||
| 17 | VF-0.76/(7~13)-250 | 0.7~1.3 | 365~640 | 100 | WATER/AIR/MIX COOLING | 8 | 6000×2200×2230 | |||||
CNG MOTHER STATION COMPRESSOR
The CNG mother station is built in a place where natural gas pipelines pass through.
Take the gas directly from the gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, filtration,
Dehydration and other processes enter the compressor unit, and then are compressed, cooled and purified to make it
The pressure is increased to 25Mpa, and finally the high-pressure trailer is filled with air through the air filling column.
Sometimes, cars can also be refueled through gas vending machines. Our company provides turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low pressure desulfurization tower
Water device, piston compressor, sequence control panel, gas storage bottle group, gas filling
machine, gas filling column, CNG trailer, gas alarm device and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
||||
| 1 | D-5/(2-4)-250 | 0.2~0.4 | 900~1500 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 2 | VF-3.2/(3~5)-250 | 0.3~0.5 | 770~1150 | 220 | AIR COOLING | 14 | 6300×2500×2500 | ||||
| 3 | D-4.2/(3-6)-250 | 03~0.6 | 1000-1760 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 4 | D-3.6/(4~7)-250 | 0.4~0.7 | 1050~1730 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 5 | D-2.6/(7~12)-250 | 0.7~1.2 | 1250~2000 | 280 | WATER/MIX COOLING | 20 | 5000×3500×2500 | ||||
| 6 | VF-0.76/(7~13)-250 | 0.7~0.3 | 365~640 | 100 | MIX COOLING | 8 | 6000×2200×2230 | ||||
| 7 | D-2.8/(8-12)-250 | 0.8~1.2 | 1350-2150 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 8 | V-2/(9-14)-250 | 0.9~1.4 | 1200-1800 | 280 | WATER/AIR/MIX COOLING | 12 | 6500×2525×2300 | ||||
| 9 | VFD-2/14-210 | 1.4 | 1800 | 280 | AIR COOLING | 15 | 10000×4000×3000 | ||||
| 10 | D-2.5/(12-14)-250 | 1.2~1.4 | 1950-2250 | 18 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 11 | VF-2/(10~16)-250 | 1.0~1.6 | 1320~2000 | 280 | AIR COOLING | 10 | 5600×2500×2300 | ||||
| 12 | D-2.8/(10~16)-250 | 1.0~1.6 | 1800-2850 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 13 | V-1.43/(16~20)-250 | 1.6~2.0 | 1460~1800 | 220 | WATER/AIR/MIX COOLING | 11 | 6000×2500×2250 | ||||
| 14 | D-2.4/(16-20)-250 | 1.6~2.0 | 2450-3000 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 15 | D-2.4/(16-23)-210 | 1.6~2.3 | 2450-3450 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 16 | V-1.8/(18-23)-210 | 1.8~2.3 | 2000-2590 | 280 | WATER/AIR/MIX COOLING | 12 | 6500×2525×2200 | ||||
| 17 | D-1.45/(20-35)-250 | 2.0~3.5 | 1830-3100 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 18 | V-0.8/(19~35)-250 | 1.9~3.5 | 960~1720 | 160 | WATER/AIR/MIX COOLING | 13 | 6500×2525×2200 | ||||
| 19 | VF-1/(25~40)-250 | 2.5~4.0 | 1560~2700 | 220 | AIR COOLING | 13.5 | 4250×2525×2100 | ||||
| 20 | D-1.45/(40~60)-250 | 4.0~6.0 | 3600~5300 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 21 | D-1.3/(50-70)-250 | 5.0~7.0 | 3970~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 22 | D-1.3/(60-70)-250 | 6.0~7.0 | 4758~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 23 | D-1.2/(40-80)-250 | 4.0~8.0 | 4758~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 24 | D-3.5/(7-10)-250 | 0.7~1 | 1680~2240 | 550 | AIR COOLING | 28 | 6600×4300×2500 | ||||
CNG SUBSTATION COMPRESSOR
CNG substations are built in places where no natural gas pipelines pass through.
The CNG trailer transfers the gas from the mother station to the station and unloads the gas through the gas unloading column.
Gas machines refill cars.
Equipment composition: gas unloading column, sub-station compressor, sequence control panel, storage
Gas cylinder sets, gas dispensers, gas alarm devices, CNG trailers and other equipment.
Covered area: about 1000~1500m²
Way of working:
After natural balance, the direct intake air is compressed and supercharged, and the average working capacity is
More than 1000 square meters
Compressor exhaust volume changes range as trailer pressure drops:
1800-400Nm²/h
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
||||
| 1 | VF-0.32/(30~200)-250 | 3~20 | 1500 | 75 | AIR | 5.5 | 5538×2134×1680 | ||||
| 2 | VFD-0.32/(30~200)-250 | 3~20 | 1500 | 75 | AIR | 9.65 | 5538×2438×2438 | ||||
| 3 | DFD-0.32/(30-200)-250 | 3~20 | 1500 | 75 | AIR | 8.5 | 4400×2610×2591 | ||||
| 4 | VFD-0.32/(20~200)-250 | 2~20 | 1500 | 75 | AIR | 9.65 | 5538×2438×2438 | ||||
| 5 | VF-0.26/(30-200)-250 | 3~20 | 1000 | 55 | AIR | 5.5 | 5538×2350×2000 | ||||
| 6 | VFD-0.26/(30-200)-250 | 3~20 | 1000 | 55 | AIR | 9.5 | 5538×2350×2438 | ||||
| 7 | ZFD-0.1/(30~200)-250 | 3~20 | 650 | 37 | AIR | 8.5 | 7000×2700×2700 | ||||
| 8 | ZFD-0.24/(30-200)-250 | 3~20 | 1400 | 37×2 | AIR | 8.5 | 7000×2700×2700 | ||||
| 9 | KR-1500/(20-200)-250 | 2~20 | 1500 | 30×2 | AIR | 10 | 5500×2500×2950 | ||||
| 10 | KR-2000/(20-200)-250 | 2~20 | 2000 | 37×2 | AIR | 10 | 5500×2500×2950 | ||||
| 11 | DFD-3[0.28]/(2-4)[25-200]-250 | 0.2~0.4
2.5~20 |
540-900 (STANARD STATION AND SUBSTATION) 1300 |
160
75 |
AIR | 12.5 | 4050×3450×2100 | ||||
Detailed Photos
After Sales Service
In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
Training plan
Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
Packaging & Shipping
| After-sales Service: | 12 Month |
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| Warranty: | 12 Month |
| Lubrication Style: | Lubricated |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Is the Noise Level of Gas Air Compressors?
The noise level of gas air compressors can vary depending on several factors, including the compressor’s design, engine type, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:
1. Compressor Design:
The design of the gas air compressor can influence its noise level. Some compressors are engineered with noise reduction in mind, utilizing features such as sound insulation, vibration dampening materials, and mufflers to minimize noise generation. Compressors with enclosed cabinets or acoustic enclosures tend to have lower noise levels compared to open-frame compressors.
2. Engine Type:
The type of engine used in the gas air compressor can impact the noise level. Gas air compressors typically use internal combustion engines powered by gasoline or propane. Gasoline engines tend to produce higher noise levels compared to diesel engines or electric motors. However, advancements in engine technology have led to quieter gasoline engines with improved noise control.
3. Operating Conditions:
The operating conditions of the gas air compressor can affect the noise level. Factors such as the load capacity, speed of operation, and ambient temperature can influence the amount of noise generated. Compressors operating at higher loads or speeds may produce more noise compared to those running at lower levels.
4. Noise-Reducing Features:
Some gas air compressors are equipped with noise-reducing features to minimize sound emissions. These may include built-in silencers, acoustic enclosures, or noise-absorbing materials. Such features help dampen the noise produced by the compressor and reduce its overall noise level.
5. Manufacturer Specifications:
Manufacturers often provide noise level specifications for their gas air compressors. These specifications typically indicate the sound pressure level (SPL) in decibels (dB) at a specific distance from the compressor. It is important to refer to these specifications to get an idea of the expected noise level of a particular compressor model.
6. Distance and Location:
The distance between the gas air compressor and the listener can impact the perceived noise level. As sound waves disperse, the noise level decreases with distance. Locating the compressor in an area that is isolated or distant from occupied spaces can help minimize the impact of noise on the surrounding environment.
It is important to note that gas air compressors, especially those used in industrial or heavy-duty applications, can generate substantial noise levels. Occupational health and safety regulations may require the use of hearing protection for individuals working in close proximity to loud compressors.
Overall, the noise level of gas air compressors can vary, and it is advisable to consult the manufacturer’s specifications and consider noise-reducing features when selecting a compressor. Proper maintenance, such as regular lubrication and inspection of components, can also help minimize noise levels and ensure optimal performance.
Can Gas Air Compressors Be Used for Natural Gas Compression?
Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:
1. Different Compressed Gases:
Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.
2. Safety Considerations:
Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.
3. Equipment Compatibility:
Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.
4. Efficiency and Performance:
Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.
5. Regulatory Compliance:
Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.
6. Industry Standards and Practices:
The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.
In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.
What Is a Gas Air Compressor?
A gas air compressor is a type of air compressor that is powered by a gas engine instead of an electric motor. It uses a combustion engine, typically fueled by gasoline or diesel, to convert fuel energy into mechanical energy, which is then used to compress air. Here’s a detailed explanation of a gas air compressor:
1. Power Source:
A gas air compressor utilizes a gas engine as its power source. The engine can be fueled by gasoline, diesel, or other types of combustible gases, such as natural gas or propane. The combustion engine drives the compressor pump to draw in air and compress it to a higher pressure.
2. Portable and Versatile:
Gas air compressors are often designed to be portable and versatile. The gas engine provides mobility, allowing the compressor to be easily transported and used in different locations, including remote job sites or areas without access to electricity. This makes gas air compressors suitable for applications such as construction projects, outdoor activities, and mobile service operations.
3. Compressor Pump:
The compressor pump in a gas air compressor is responsible for drawing in air and compressing it. The pump can be of various types, including reciprocating, rotary screw, or centrifugal, depending on the specific design of the gas air compressor. The pump’s role is to increase the pressure of the incoming air, resulting in compressed air that can be used for various applications.
4. Pressure Regulation:
Gas air compressors typically feature pressure regulation mechanisms to control the output pressure of the compressed air. This allows users to adjust the pressure according to the requirements of the specific application. The pressure regulation system may include pressure gauges, regulators, and safety valves to ensure safe and reliable operation.
5. Applications:
Gas air compressors find applications in a wide range of industries and activities. They are commonly used in construction sites for powering pneumatic tools such as jackhammers, nail guns, and impact wrenches. Gas air compressors are also utilized in agriculture for operating air-powered machinery like sprayers and pneumatic seeders. Additionally, they are employed in recreational activities such as inflating tires, sports equipment, or inflatable structures.
6. Maintenance and Fuel Considerations:
Gas air compressors require regular maintenance, including engine servicing, oil changes, and filter replacements, to ensure optimal performance and longevity. The type of fuel used in the gas engine also needs to be considered. Gasoline-powered compressors are commonly used in smaller applications, while diesel-powered compressors are preferred for heavy-duty and continuous operation due to their higher fuel efficiency and durability.
Overall, a gas air compressor is an air compressor that is powered by a gas engine, offering mobility and versatility. It provides compressed air for various applications and is commonly used in construction, agriculture, and outdoor activities. Regular maintenance and fuel considerations are essential to ensure reliable operation and optimal performance.
editor by CX 2023-12-12