Product Description
KDS Series Dry Screw Oil Free Compressor is used in all kinds of industries where gas quality is important for the end products and production processes.These applications include food and beverage processing, pharmaceutical manufacturing and packaging, chemical and petrochemical processing, semiconductor and electronics manufacturing, the medical sector, automotive paint spraying, textile manufacturing and many more.
Only oil-free N2 compressors deliver 100% oil-free gas, CHINAMFG develop oil-free air compressors especially for applications demanding the highest levels of purity. Zero risk of contamination means zero risk of damaged or unsafe products, or losses due to operational downtime.
Features:
World class oil-free compression element
1.Unique seal design guarantees 100 % oil-free gas
2.Operation far below critical speed
3.High overall efficiency, thanks to:
– superior rotor coating
– element cooling jackets
4.No oil ‘clean up’ problems
SuperCoat – Energy savings and longer life Coating
Adekom’s exclusive SuperCoat rotor and housing coating process uses a mechanical and chemical CHINAMFG to insure the thinnest coating with the tightest possible grip. First, the rotor and housing surfaces are mechanically prepared to accept the coating. Then SuperCoat is precision-applied to insure the most even coat possible. Finally, all surfaces are heat-cured to solidify the mechanical/chemical bond. Compared to other coatings, SuperCoat delivers longer life and energy savings.
Energy Saving Electric Motor
Highly efficient, totally enclosed fan-cooled (T.E.F.C.), IP55, class F electric motor can achieve high efficiency of 95.2% that brings an unprecedented level of energy saving. High quality high-speed bearings from “SKF” are fitted for continuous trouble-free operation.
Advanced control and monitoring system
Advanced control and monitoring
1.Overall system performance status with pro-active service indications, alarms for malfunctions and safety shutdowns
2.Multi-language selectable display
3.All monitoring and control functions via 1 interface
4.Wide communication possibilities
5.Integration possible in many process control systems (field bus system)
High efficiency+high reliability water cooling
1.corrosion resistant stainless steel tubing
2.highly reliable robot welding; no risk for leaks
3.aluminium star insert increases heat transfer
4.cooling water outside tubes guided by baffles
no dead zones
limited fouling
no degradation in cooler performance
easy cleaning
very long service intervals
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
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What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
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What Is the Impact of Altitude on Gas Air Compressor Performance?
Altitude can have a significant impact on the performance of gas air compressors. Here’s a detailed explanation:
1. Decreased Air Density:
As altitude increases, the air density decreases. This reduction in air density affects the performance of gas air compressors, primarily because compressors rely on the intake of ambient air to generate compressed air. With lower air density at higher altitudes, the compressor’s ability to draw in a sufficient volume of air is reduced.
2. Reduced Compressor Output:
The decrease in air density directly affects the compressor’s output. Gas air compressors may experience a decrease in their maximum airflow and pressure capabilities at higher altitudes. This reduction in output can impact the compressor’s efficiency and its ability to deliver the required compressed air for various applications.
3. Increased Compressor Workload:
At higher altitudes, gas air compressors need to work harder to maintain the desired level of compressed air output. The reduced air density means the compressor must compress a larger volume of air to achieve the same pressure as it would at lower altitudes. This increased workload can lead to higher energy consumption, increased wear and tear on the compressor components, and potentially decreased overall performance and lifespan.
4. Engine Power Loss:
If the gas air compressor is powered by an internal combustion engine (such as gasoline or diesel), altitude can also impact the engine’s performance. As the air density decreases, the engine may experience a power loss due to reduced oxygen availability for combustion. This can result in reduced engine horsepower and torque, affecting the compressor’s ability to generate compressed air.
5. Considerations for Proper Sizing:
When selecting a gas air compressor for use at higher altitudes, it is crucial to consider the specific altitude conditions and adjust the compressor’s size and capacity accordingly. Choosing a compressor with a higher airflow and pressure rating than required at sea level can help compensate for the reduced performance at higher altitudes.
6. Maintenance and Adjustments:
Regular maintenance and adjustments are necessary to optimize the performance of gas air compressors operating at higher altitudes. This includes monitoring and adjusting the compressor’s intake systems, fuel-to-air ratio, and ignition timing to account for the reduced air density and maintain proper combustion efficiency.
In summary, altitude has a notable impact on the performance of gas air compressors. The decrease in air density at higher altitudes leads to reduced compressor output, increased compressor workload, potential engine power loss, and considerations for proper sizing and maintenance. Understanding these effects is crucial for selecting and operating gas air compressors effectively in various altitude conditions.
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What Fuels Are Commonly Used in Gas Air Compressors?
Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:
1. Gasoline:
Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.
2. Diesel:
Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.
3. Natural Gas:
Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.
4. Propane:
Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.
5. Biogas:
In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.
It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.
editor by CX 2023-10-17
China Custom 0.8HP 115V Horizontal Compressor for Car Air-Cooler Spare Parts Accessories Heat Pump air compressor for sale
Product Description
Product Description
Detailed Photos
Company Profile
Our Advantages
FAQ
DC COMPRESSOR
Q: What’s the application of DC compressor?
A: DC12V/24V compressor is widely used in air conditioning of truck cabin, construction machinery cabin; DC72Vcompressor is widely used in air conditioning of electric car, DC 48V compressor is widely used in solar air conditioner, telecommunication shelter.
Q: How does your dc compressor work?
A: This is hermetic rotary BRUSHLESS dc compressor which must be drived by dc power through controller. Electricity to be saved in battery group as energy bank; Batteries drive air conditioner to run for cooling and heating.
Q: Does your compressor can replace traditional car compressor?
A: Yes, this dc 12v compressor can replace belt car compressor. But needed some change and the compressormust be mounted reasonable and properly, and we strongly suggest for separated 12 battery power.
Q: Which kind of fan motor you use?
A: we use 24v/48V DC brushless fan motors for both indoor and outdoor units of our solar air conditioners. DC brushless fan motors can greatly reduce energy consumption, and run with super low noise.
Q: Do you need inverter to make DC power to AC?
A: Inverter is NOT required for our solar air conditioners, because our solar air condtioners were 100% driven by24V DC power.
Q: What will happen when a battery is not enough power?
A: When the voltage of battery is lower than the limit,the AC system will be shut off automatically. After the batteryreach recover voltage, the AC system will re-start automatically.
Q: What will happen when a battery is not enough power?
A: When the voltage of battery is lower than the limit,the AC system will be shut off automatically. After the batteryreach recover voltage, the AC system will re-start automatically.
Q: Are you manufacturer?
A: Yes, we are professional manufacturer of rotary compressor in China for more than 12 years.
Q: Do you have the warranty?
A: We have 1 year warranty for manufacturers.
Q: Which customers do you cooperated with?
A: We have cooperated with many domestic and international manufacturers, like PREAIR,KINGTEC,HAIER,SANYO and DAYRELAX and so on.
Q: What are your payment terms?
A: T/T and UC are both OK
HQHD FAQ
Q: Why choose Horizontal condensing unit?
A: Horizontal condensing unit is more compact, providing more effective volume in the showcase.
Q: What’s type of compressor of the condensing unit? What’s the advantage compared to reciprocating compressors?
A: The compressor is rotary compressor. In the rotary type, noise and vibration is largely reduced compared with the reciprocating compressor. Therefore noise generated by the unit can be reduced. Horizontal design makes the condensing unit more compact
Q: Can we use this condensing unit frozen room -22°ºC?
A: Yes. The evaporating temperature of condensing unit is from -5 degree to -40 degrees. t can use in frozen room also cold storage room.
Q: Are you manufacturer?
A: Yes. We are professional manufacturer of rotary compressor and condensing units for more than 12 years.
Q: Do you have the warranty?
A: we have 1 year warranty for manufacturers.
Q: Which customers do you cooperated with?
A: We have cooperated with many domestic and international manufacturers, like PREAR, KINGTEC, HAIER,SANYO, and DAYRELAX and so on.
Q: What are your payment terms?
A: T/T and LC are both OK
QGD FAQ
Q: Why choose Horizontal compressor?
A: Horizontal compressor has low height, let the condensing unit more compact, providing more effective volume in the showcase.
Q: What’s the advantage compared to reciprocating compressors?
A: The compressor is rotary compressor. In the rotary type, noise and vibration is largely
reduced compared
with the reciprocating compressor. Therefore noise generated by the unit can be reduced. The effciency of rotary compressor is 20% higher than reciprocating compressors.
Q: Can we use this compressor frozen room -22’ºC?
A: Yes. The evaporating temperature of compressor is from -5 degree to -40 degrees. It can use in medium temperature also low temperature.
Q: Are you manufacturer?
A: Yes. We are professional manufacturer of rotary compressor and condensing units for more than 12 years.
Q: Do you have the warranty?
A: we have 1 year warranty for manufacturers.
Q: Which customers do you cooperated with?
A: We have cooperated with many domestic and international manufacturers, like PREAIR, KINGTEC,HAIER,SANYO, and DAYRELAX and so on.
Q: What are your payment terms?
A: T/T and LC are both OK.
| After-sales Service: | Technical Support |
|---|---|
| Warranty: | 12 Months, 12 Months |
| Installation Type: | Stationary Type |
| Lubrication Style: | Lubricated |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Samples: |
US$ 106/Piece
1 Piece(Min.Order) | |
|---|
What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
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What maintenance is required for air compressors?
Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:
1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.
2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.
3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.
4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.
5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.
6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.
7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.
8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.
9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.
10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.
Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.
editor by CX 2023-10-16
China best Reciprocating Ammonia Gas Liquid Transportation Loading Unloading LPG Gas Compressor for Sale air compressor oil
Product Description
Piston compressor is a kind of piston reciprocating motion to make gas pressurization and gas delivery compressor mainly consists of working chamber, transmission parts, body and auxiliary parts. The working chamber is directly used to compress the gas, the piston is driven by the piston rod in the cylinder for reciprocating motion, the volume of the working chamber on both sides of the piston changes in turn, the volume decreases on 1 side of the gas due to the pressure increase through the valve discharge, the volume increases on 1 side due to the reduction of air pressure through the valve to absorb the gas.
We have various of gas compressor, such as Hydrogen compressor, Nitrogen compressor, Natrual gas compressor, Biogas compressor, Ammonia compressor, LPG compressor, CNG compressor, Mix gas compressor and so on.
Advantages of Gas Compressor:
1. High quality material, Stable & Reliable operation
2. Low Maintenance cost & Low noise
3. Easy to install on site and connect with the user’s pipeline system to operate
4. Alarm automatic shutdown to protection machine function
5. High pressure and flow
Lubrication includes : Oil lubrication and oil free lubrication;
Cooling method includes: Water cooling and air cooling.
Installation type includes: Stationary,Mobile and Skid Mounting.
Type includes: V-type, W-type,D-type,Z-type
Product description
Ammonia unloading compressor
Product description
This series of oil-free lubrication compressors is 1 of the products produced by our company. The product has the characteristics of low rotation speed, high component strength, stable operation, long service life, and convenient maintenance. Among them, the ZW series compressor is in the form of a unit. It integrates compressor, gas-liquid separator, filter, two-position four-way valve, safety valve, check valve, explosion-proof motor, and chassis. It has the characteristics of small size, lightweight, low noise, good airtightness, easy installation, and simple operation.
This product is mainly used for unloading, loading, refilling, gas recovery, and residual liquid recovery of LPG/C4, propylene, and liquid ammonia. It is widely used in gas, chemical, energy, and other industries, and is the key equipment for gas, chemical, energy, and other industries.
Note: In the process of unloading, the compressor pressurizes the gas from the storage tank and then presses it into the tank truck through the gas phase pipeline, and presses the liquid from the tank truck to the storage tank through the pressure difference of the gas phase to complete the unloading process. When the gas phase is pressurized, the temperature of the gas phase will increase. At this time, it is not necessary to perform forced cooling, because if the gas phase is compressed and then cooled, it is easy to liquefy and it is difficult to establish a pressure difference in the gas phase, which is not conducive to the replacement of the gas phase and the liquid phase. In short, it will cause an extension of the unloading process time. If residual gas recovery is required, a cooler can be used to forcibly cool the gas phase during the residual gas recovery operation in order to recover the residual gas as soon as possible.
The loading process is opposite to the unloading process.
|
NO |
Model |
(Nm3/h) |
Inlet pressure (Mpa) |
Outlet pressure (Mpa) |
Moter POWER (KW) |
Dimensions (mm) |
|
1 |
ZW-0.6/16-24 |
550 |
1.6 |
2.4 |
11 |
1000×580×870 |
|
2 |
ZW-0.8/16-24 |
750 |
1.6 |
2.4 |
15 |
1000×580×870 |
|
3 |
ZW-1.0/16-24 |
920 |
1.6 |
2.4 |
18.5 |
1000×580×870 |
|
4 |
ZW-1.5/16-24 |
1380 |
1.6 |
2.4 |
30 |
1000×580×870 |
|
5 |
ZW-2.0/16-24 |
1500 |
1.6 |
2.4 |
37 |
1000×580×870 |
|
6 |
ZW-2.5/16-24 |
1880 |
1.6 |
2.4 |
45 |
1000×580×870 |
|
7 |
ZW-3.0/16-24 |
2250 |
1.6 |
2.4 |
55 |
1000×580×870 |
|
8 |
ZW-0.8/10-16 |
450 |
1.0 |
1.6 |
11 |
1100×740×960 |
|
9 |
ZW-1.1/10-16 |
600 |
1.0 |
1.6 |
15 |
1100×740×960 |
|
10 |
ZW-1.35/10-16 |
750 |
1.0 |
1.6 |
18.5 |
1100×740×960 |
|
11 |
ZW-1.6/10-16 |
950 |
1.0 |
1.6 |
22 |
1400×900×1180 |
|
12 |
ZW-2.0/10-16 |
1200 |
1.0 |
1.6 |
30 |
1400×900×1180 |
|
13 |
ZW-2.5/10-16 |
1500 |
1.0 |
1.6 |
37 |
1400×900×1180 |
|
14 |
ZW-3.0/10-16 |
1800 |
1.0 |
1.6 |
45 |
1400×900×1180 |
|
15 |
ZW-0.6/16-24 |
550 |
1.6 |
2.4 |
11 |
1500×800×1100 |
|
16 |
ZW-0.8/16-24 |
750 |
1.6 |
2.4 |
15 |
1500×800×1100 |
|
17 |
ZW-1.0/16-24 |
920 |
1.6 |
2.4 |
18.5 |
1500×800×1100 |
|
18 |
ZW-1.5/16-24 |
1380 |
1.6 |
2.4 |
30 |
1600×900×1200 |
|
19 |
ZW-2.0/16-24 |
1500 |
1.6 |
2.4 |
37 |
1600×900×1200 |
|
20 |
ZW-2.5/16-24 |
1880 |
1.6 |
2.4 |
45 |
1600×900×1200 |
|
21 |
ZW-3.0/16-24 |
2580 |
1.6 |
2.4 |
55 |
1600×900×1200 |
|
22 |
ZW-3.5/16-24 |
3000 |
1.6 |
2.4 |
55 |
1600×900×1200 |
|
23 |
ZW-4.0/16-24 |
3500 |
1.6 |
2.4 |
75 |
1600×900×1200 |
|
24 |
ZW-0.2/10-25 |
100 |
1 |
2.5 |
5.5 |
1000×580×870 |
|
25 |
ZW-0.4/10-25 |
220 |
1 |
2.5 |
11 |
1000×580×870 |
|
26 |
ZW-0.6/10-25 |
330 |
1 |
2.5 |
15 |
1000×580×870 |
|
27 |
ZW-0.2/25-40 |
260 |
2.5 |
4 |
7.5 |
1000×580×870 |
|
28 |
ZW-0.4/25-40 |
510 |
2.5 |
4 |
15 |
1000×580×870 |
|
29 |
ZW-0.5/25-40 |
660 |
2.5 |
4 |
18.5 |
1000×580×870 |
|
30 |
ZW-0.3/20-30 |
300 |
2 |
3 |
7.5 |
1000×580×870 |
|
31 |
ZW-0.4/20-30 |
420 |
2 |
3 |
11 |
1000×580×870 |
|
32 |
ZW-0.5/20-30 |
540 |
2 |
3 |
15 |
1000×580×870 |
|
33 |
ZW-0.6/20-30 |
630 |
2 |
3 |
15 |
1000×580×870 |
|
34 |
ZW-1.6/20-30 |
1710 |
2 |
3 |
37 |
1400×900×1180 |
Customized is accepted , Pls provide the following information to us ,then we will do the technical proposal and best price to you.
1.Flow rate: _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor
8.Location ambient temperature: ____ºC
9.Power supply: _V/ _Hz/ _3Ph
10.Cooling method for gas: air cooling or water cooing
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HangZhou CHINAMFG Gas Equipment Co., Ltd. is a manufacturer engaged in the research and development, design and production of gas compressors. The company has its own production technology, processing equipment and assembly technology, and has many years of experience in the production of various flammable and explosive special gas compressors.
Huayan compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.
After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;
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Packaging and Shipping
FAQ
1.How to get a prompt quotation of gas compressor ?
1)Flow Rate/Capacity : ___ Nm3/h
2)Suction/ Inlet Pressure : ____ Bar
3)Discharge/Outlet Pressure :____ Bar
4)Gas Medium :_____
5)Voltage and Frequency : ____ V/PH/HZ
2.How long is delivery time ?
Delivery time is around the 30-90 days .
3.What about the voltage of products? Can they be customized?
Yes, the voltage can be customized according to your inquire.
4.Can you accept OEM orders?
Yes, OEM orders is highly welcome.
5.Will you provide some spare parts of the machines?
Yes, we will .
| After-sales Service: | Provide After-Sell Sevice |
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| Warranty: | 12monthes |
| Lubrication Style: | Lubricated |
| Cooling System: | Water Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Angular |
| Customization: |
Available
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Can Gas Air Compressors Be Used in Cold Weather Conditions?
Gas air compressors are generally designed to operate in a wide range of environmental conditions, including cold weather. However, there are certain considerations and precautions to keep in mind when using gas air compressors in cold weather conditions. Here’s a detailed explanation:
1. Cold Start-Up:
In cold weather, starting a gas air compressor can be more challenging due to the low temperatures affecting the engine’s performance. It is important to follow the manufacturer’s recommendations for cold start procedures, which may include preheating the engine, using a cold weather starting aid, or ensuring the proper fuel mixture. These measures help facilitate smooth start-up and prevent potential damage to the engine.
2. Fuel Type:
Consider the type of fuel used in the gas air compressor. Some fuels, such as gasoline, can be more susceptible to cold weather issues like vapor lock or fuel line freezing. In extremely cold conditions, it may be necessary to use a fuel additive or switch to a fuel type that is better suited for cold weather operation, such as winter-grade gasoline or propane.
3. Lubrication:
Cold temperatures can affect the viscosity of the oil used in the compressor’s engine. It is important to use the recommended oil grade suitable for cold weather conditions. Thicker oil can become sluggish and impede proper lubrication, while oil that is too thin may not provide adequate protection. Consult the manufacturer’s guidelines for the appropriate oil viscosity range for cold weather operation.
4. Moisture Management:
In cold weather, moisture can condense more readily in the compressed air system. It is crucial to properly drain the moisture from the compressor tank and ensure the air lines are free from any accumulated moisture. Failure to manage moisture can lead to corrosion, freezing of air lines, and decreased performance.
5. Protection from Freezing:
In extremely cold conditions, it is important to protect the gas air compressor from freezing. This may involve using insulated covers or enclosures, providing heat sources in the compressor area, or storing the compressor in a temperature-controlled environment when not in use. Taking measures to prevent freezing helps maintain proper operation and prevents potential damage to the compressor components.
6. Monitoring Performance:
Regularly monitor the performance of the gas air compressor in cold weather conditions. Pay attention to any changes in operation, such as reduced air pressure, increased noise, or difficulties in starting. Promptly address any issues and consult the manufacturer or a qualified technician if necessary.
By considering these factors and taking appropriate precautions, gas air compressors can be effectively used in cold weather conditions. However, it is important to consult the specific guidelines provided by the manufacturer for your compressor model, as they may have additional recommendations or specifications for cold weather operation.
Can Gas Air Compressors Be Used for Sandblasting?
Yes, gas air compressors can be used for sandblasting. Sandblasting is a process that involves propelling abrasive materials, such as sand or grit, at high speeds to clean, etch, or prepare surfaces. Here’s a detailed explanation:
1. Compressed Air Requirement:
Sandblasting requires a reliable source of compressed air to propel the abrasive material. Gas air compressors, particularly those powered by gasoline or diesel engines, can provide the necessary compressed air for sandblasting operations. The compressors supply a continuous flow of compressed air at the required pressure to propel the abrasive material through the sandblasting equipment.
2. Portable and Versatile:
Gas air compressors are often portable and can be easily transported to different job sites, making them suitable for sandblasting applications in various locations. The portability of gas air compressors allows flexibility and convenience, especially when sandblasting needs to be performed on large structures, such as buildings, tanks, or bridges.
3. Pressure and Volume:
When selecting a gas air compressor for sandblasting, it is essential to consider the required pressure and volume of compressed air. Sandblasting typically requires higher pressures to effectively propel the abrasive material and achieve the desired surface treatment. Gas air compressors can provide higher pressure outputs compared to electric compressors, making them well-suited for sandblasting applications.
4. Compressor Size and Capacity:
The size and capacity of the gas air compressor should be chosen based on the specific requirements of the sandblasting project. Factors to consider include the size of the sandblasting equipment, the length of the air hose, and the desired duration of continuous operation. Selecting a gas air compressor with an appropriate tank size and airflow capacity ensures a consistent supply of compressed air during sandblasting.
5. Maintenance Considerations:
Regular maintenance is crucial for gas air compressors used in sandblasting applications. The abrasive nature of the sand or grit used in sandblasting can introduce particles into the compressor system, potentially causing wear or clogging. Regular inspection, cleaning, and maintenance of the compressor, including filters, valves, and hoses, help prevent damage and ensure optimal performance.
6. Safety Precautions:
When using gas air compressors for sandblasting, it is essential to follow appropriate safety precautions. Sandblasting generates airborne particles and dust, which can be hazardous if inhaled. Ensure proper ventilation, wear appropriate personal protective equipment (PPE), such as respiratory masks, goggles, and protective clothing, and follow recommended safety guidelines to protect the operator and others in the vicinity.
In summary, gas air compressors can be effectively used for sandblasting applications. They provide the necessary compressed air to propel abrasive materials, offer portability and versatility, and can deliver the required pressure and volume for efficient sandblasting operations. Proper compressor selection, maintenance, and adherence to safety precautions contribute to successful and safe sandblasting processes.
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Are There Different Types of Gas Air Compressors Available?
Yes, there are different types of gas air compressors available, each designed to suit specific applications and requirements. These different types vary in terms of design, power source, configuration, and intended use. Here’s a detailed explanation of the various types of gas air compressors:
1. Reciprocating Gas Air Compressors:
Reciprocating gas air compressors, also known as piston compressors, use a reciprocating motion of one or more pistons to compress the air. These compressors are commonly used for small to medium-scale applications and are available in both single-stage and two-stage configurations. Single-stage compressors compress the air in a single stroke, while two-stage compressors use an additional cylinder for further compression, resulting in higher pressures.
2. Rotary Screw Gas Air Compressors:
Rotary screw gas air compressors utilize two interlocking helical screws to compress the air. These compressors are known for their continuous and efficient operation, making them suitable for demanding industrial applications. They are often used in industries such as manufacturing, construction, and automotive where a constant supply of compressed air is required.
3. Rotary Vane Gas Air Compressors:
Rotary vane gas air compressors use a rotor with sliding vanes to compress the air. As the rotor rotates, the vanes slide in and out, creating compression chambers that compress the air. These compressors are compact, reliable, and often used for smaller-scale applications or in situations where space is limited.
4. Centrifugal Gas Air Compressors:
Centrifugal gas air compressors operate by accelerating the air using a high-speed impeller. The accelerated air is then redirected into a diffuser, which converts the velocity energy into pressure energy. These compressors are commonly used for large-scale applications requiring high volumes of compressed air, such as in power plants, refineries, or chemical processing industries.
5. Oil-Free Gas Air Compressors:
Oil-free gas air compressors are designed to provide clean, oil-free compressed air. They feature special sealing mechanisms and materials to prevent oil contamination in the compressed air. These compressors are commonly used in industries where oil-free air is essential, such as food and beverage processing, pharmaceuticals, electronics manufacturing, and painting applications.
6. Portable Gas Air Compressors:
Portable gas air compressors are specifically designed for mobility and ease of transportation. These compressors often feature wheels, handles, or trailers for convenient movement. They are commonly used in construction sites, remote job locations, outdoor events, or other situations where compressed air is needed at different locations.
7. High-Pressure Gas Air Compressors:
High-pressure gas air compressors are designed to generate compressed air at elevated pressures. These compressors are used in applications that require air pressure higher than the standard range, such as in diving operations, breathing air systems, or specialized industrial processes.
8. Biogas Air Compressors:
Biogas air compressors are specifically designed to compress biogas, which is generated from the decomposition of organic matter. These compressors are used in biogas production facilities, landfills, wastewater treatment plants, or agricultural operations where biogas is produced and utilized as an energy source.
These are just a few examples of the different types of gas air compressors available. Each type has its own advantages and is suitable for specific applications based on factors such as required airflow, pressure, mobility, oil-free operation, and environmental considerations. It’s important to choose the appropriate type of gas air compressor based on the specific needs of the application to ensure optimal performance and efficiency.
editor by CX 2023-10-12
China factory Great Brand Hot Sale Variale Speed with Pm Motor Direct Driven Screw Air Compressor for Rubber Plant air compressor CHINAMFG freight
Product Description
GREAT brand Hot Sale Variale Speed with PM motor direct Driven Screw Air Compressor for Rubber plant
1. Photo & Features for our Twin Rotary screw air compressor :
2. Advantages for our ZheJiang Great Air Compressor Manufaturing :
| Our company advantages | 1. Over 60 years China professsinal manufacture for air compressor ,An ISO9000 company |
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2.European standard,China made &factory directly supply |
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3. Superior porformance &high efficiency with reasonable price |
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4. Low power consumptions for more output |
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5. Trouble free & cost saving |
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6. Timely pre-sale and after-sale service |
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| 7. Easy operatation &maintenance |
3.Production introduction for GREAT brand Hot Sale Variale Speed with PM motor direct Driven Screw Air Compressor for Rubber plant:
Features:
1.One shaft type structure
2.Difference speeds,permanent magnet motor with high efficiency, remarkable energy-saving effect
3.Small volume, low noise
4.Stable operation
Advantages:
The permanent magnet motor remains high efficiency at low speeds, ensuring obvious energy-saving advantages in small air volume
-Frequency range from 0%-100%(common conversion from 60%-100%)
-Compared with the fixed speed compressor, energy saving 22%-40%
-Compared with the common inverter compressor, energy saving 5%-15%
System volume fluctuations larger, the energy-saving effect more obvious.
Products range :
Motor power:5.5kw-630 kw/7.5hp-840hp , flow capacity:0.6-111 m³/min, pressure: 7-13 bar
Technical Parameters:
| Model | Working pressure (Bar) | Flow Air Capacity (m3/min) | Power (Kw) | Noise (dBa) | Dimensions (mm) | Outlet pipe size | Weight (Kg) |
| TKLYC-7F | 7/8/10 | 1.23/1.16/1.02 | 7.5 | 65±3 | 840*670*925 | G3/4 | 350 |
| TKLYC-11F | 7/8/10 | 1.65/1.62/1.4 | 7.5 | 65±3 | 1000*820*1145 | G3/4 | 390 |
| TKLYC-15F | 7/8/10 | 2.65/2.24/2.1 | 15 | 65±3 | 1300*850*1257 | G1 | 410 |
| TKLYC-18F | 7/8/10 | 3.1/3.0/2.7 | 18.5 | 65±3 | 1300*850*1257 | G1 | 440 |
| TKLYC-22F | 7/8/10 | 3.8/3.7/3.3 | 22 | 65±3 | 1300*850*1258 | G1 | 650 |
| TKLYC-30F | 7/8/10 | 5.3/5.1/4.5 | 30 | 68±3 | 1600*1100*1430 | G1 1/2 | 800 |
| TKLYC-37F | 7/8/10 | 6.7/6.5/5.7 | 37 | 68±3 | 1600*1100*1430 | G1 1/2 | 850 |
| TKLYC-45F | 7/8/10 | 8.6/8.0/7.1 | 45 | 68±3 | 1600*1100*1430 | G1 1/2 | 900 |
| TKLYC-55F | 7/8/10 | 10.3/10.1/9.3 | 55 | 72±3 | 1750*1150*1500 | DN50 | 1650 |
| TKLYC-75F | 7/8/10 | 14.0/13.5/12.5 | 75 | 72±3 | 1750*1150*1500 | DN50 | 1800 |
| TKLYC-90F | 7/8/10 | 17.2/15.9/14.0 | 90 | 72±3 | 2000*1150*1680 | DN50 | 1950 |
| TKLYC-110F | 7/8/10 | 21.4/19.9/18.1 | 110 | 73±3 | 2300*1540*1900 | DN80 | 2500 |
| TKLYC-132F | 7/8/10 | 24.6/23.8/22.1 | 132 | 73±3 | 2300*1540*1900 | DN80 | 2600 |
| TKLYC-160F | 7/8/10 | 28.7/27.1/25.2 | 160 | 75±3 | 2900*1540*2120 | DN80 | 3600 |
| TKLYC-185F | 7/8/10 | 33.5/30.5/27.0 | 185 | 76±3 | 3100*1940*2389 | DN80 | 4200 |
| TKLYC-200F | 7/8/10 | 36.5/33.5/30.6 | 200 | 78±3 | 3100*1940*2389 | DN100 | 4400 |
| TKLYC-250F | 7/8/10 | 45.3/43.0/38.1 | 250 | 78±3 | 3400*2050*2330 | DN100 | 4900 |
4. Certificate:
5.Applications:
7. FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other voltage we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
8. Contact:
| Lubrication Style: | Lubricated |
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| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-10-12
China Hot selling Zw-0.6/2-25 Industrial High Pressure CNG Natural Gas Piston Air Compressor for Gas Filling Station air compressor CHINAMFG freight
Product Description
Reciprocating Oil-Free Diaphragm/Piston Compressor
( Blue Font To View Hyperlink)
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process principle
Pistion compressor is a kind of piston reciprocating motion to make gas pressurization and gas delivery compressor mainly consists of working chamber, transmission parts, body and auxiliary parts. The working chamber is directly used to compress the gas, the piston is driven by the piston rod in the cylinder for reciprocating motion, the volume of the working chamber on both sides of the piston changes in turn, the volume decreases on 1 side of the gas due to the pressure increase through the valve discharge, the volume increases on 1 side due to the reduction of air pressure through the valve to absorb the gas.
Nitrogen compressor
Product overview: Nitrogen compressor is the main product of our company, with mature technology and high stability. It mainly includes large and medium-sized natural gas compressors. The exhaust pressure is from 0.1MPa to 25.0MPa, and the exhaust volume is from 0.05m3/min to 20m3/min. There are Z type, D type, V type, W type and other types of compressors for users to choose, as well as explosion-proof nitrogen compressors for users to choose.
Features and performance: The whole machine has the characteristics of long service life, sufficient air volume and convenient maintenance.
Application range: Widely used in nitrogen boosting at the back end of nitrogen generators, nitrogen replacement for chemical plants and gas gas units, nitrogen filling bottles, nitrogen well injection, etc.
Nitrogen compressor product specifications
| Model | Inlet pressure (MPa) |
Outlet pressure (MPa) |
Flow(Nm3/h) | Rated speed(Rpm) | Moter power (Kw) |
| ZW-0.6/2-25 | 0.2 | 2.5 | 90 | 740 | 30 |
| ZW-1.5/1-12 | 0.1 | 1.2 | 180 | 730 | 22 |
| ZW-1.4/2-40 | 0.2 | 4 | 250 | 740 | 37 |
| ZW-1.3/4-25 | 0.4 | 2.5 | 340 | 980 | 37 |
| VW-7.2/2.5-6 | 0.25 | 0.6 | 1200 | 980 | 45 |
| VW-15/0.5-3 | 0.05 | 0.3 | 1200 | 980 | 75 |
| VW-9.7/1-10 | 0.1 | 1.0 | 1100 | 985 | 110 |
| VW-7.2/1-22 | 0.1 | 2.2 | 800 | 985 | 132 |
| DW-1.2/2-150 | 0.2 | 15 | 400 | 740 | 45 |
| DW-0.5/20-160 | 2.0 | 16 | 600 | 740 | 75 |
| DW-3.8/10-45 | 1.0 | 4.5 | 2300 | 740 | 185 |
| DW-11/4-20 | 0.4 | 2.0 | 3000 | 740 | 250 |
| Principle: | Displacement Compressor |
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| Application: | High Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Low Noise |
| Lubrication Style: | Oil-free |
| Drive Mode: | Electric |
| Customization: |
Available
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How Do Gas Air Compressors Compare to Diesel Air Compressors?
When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:
1. Fuel Efficiency:
Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.
2. Power Output:
Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.
3. Cost:
In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.
4. Maintenance Requirements:
Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.
5. Environmental Impact:
When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.
6. Portability and Mobility:
Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.
It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.
In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.
Can Gas Air Compressors Be Used in Agriculture?
Yes, gas air compressors can be used in various agricultural applications. Here’s a detailed explanation:
1. Pneumatic Tools and Equipment:
Gas air compressors can power a wide range of pneumatic tools and equipment used in agriculture. These tools include pneumatic drills, impact wrenches, nail guns, staplers, and pneumatic pumps. Gas air compressors provide the necessary compressed air to operate these tools, making various tasks more efficient and convenient on the farm.
2. Irrigation Systems:
Gas air compressors can be used to power irrigation systems in agriculture. They can supply compressed air to operate pneumatic valves, which control the flow of water in irrigation networks. Gas air compressors ensure reliable and efficient operation of irrigation systems, facilitating the distribution of water to crops in a controlled manner.
3. Grain Handling and Storage:
Air compressors play a vital role in grain handling and storage facilities. They are used to power aeration systems that provide airflow to grains stored in silos or bins. Aeration helps control the temperature and moisture levels, preventing spoilage and maintaining grain quality. Gas air compressors provide the airflow necessary for effective aeration in grain storage operations.
4. Cleaning and Maintenance:
In agriculture, gas air compressors are commonly used for cleaning and maintenance tasks. They can power air blowers or air guns to remove dust, debris, or chaff from machinery, equipment, or storage areas. Gas air compressors provide a high-pressure stream of compressed air, facilitating efficient cleaning and maintenance operations.
5. Livestock Operations:
Gas air compressors find applications in livestock operations as well. They can power pneumatic equipment used for animal care, such as pneumatic nail guns for building or repairing livestock enclosures, pneumatic pumps for water distribution, or pneumatic tools for general maintenance tasks.
6. Portable and Versatile:
Gas air compressors are often portable and can be easily transported around the farm, allowing flexibility in agricultural operations. Their versatility makes them suitable for various tasks, from powering tools and equipment in the field to providing compressed air for maintenance or cleaning in different farm locations.
7. Remote Locations:
In agricultural settings where access to electricity may be limited, gas air compressors offer a reliable alternative. They can be powered by gasoline or diesel engines, providing compressed air even in remote areas without electrical infrastructure.
8. Considerations:
When using gas air compressors in agriculture, it is essential to consider factors such as compressor size, capacity, and maintenance requirements. Selecting the right compressor based on the specific needs of the agricultural applications ensures optimal performance and efficiency.
In summary, gas air compressors have various applications in agriculture. They can power pneumatic tools and equipment, operate irrigation systems, facilitate grain handling and storage, assist in cleaning and maintenance tasks, support livestock operations, and offer portability and versatility. Gas air compressors contribute to increased efficiency, convenience, and productivity in agricultural operations.
What Are the Primary Applications of Gas Air Compressors?
Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:
1. Construction Industry:
Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.
2. Agriculture and Farming:
Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.
3. Recreational Activities:
Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.
4. Mobile Service Operations:
Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.
5. Remote Job Sites:
Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.
6. Emergency and Backup Power:
In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.
7. Sandblasting and Surface Preparation:
Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.
8. Off-Road and Outdoor Equipment:
Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.
Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.
editor by CX 2023-10-12
China wholesaler Luy 200-10 Diesel Portable Mobile 10bar Screw Air Compressor for Sand Blast with Hot selling
Product Description
LUY 200-10 Diesel Portable Mobile 10Bar Screw Air compressor For Sand blast
The diesel mobile air compressor uses diesel as power source and is easy to use in field operations.
This air compressor with tires, it can be used for short distance movement, flexible and convenient to move.
Product Features:
1. CHINAMFG engines.
2. The pressure range 1.7-2.4 Mpa, air discharge pressure range 16-29.5 m3/min.
3. Automatic control and protection system.
4. Error free capacity control.
5. Deluxe micro-computer florescence control panel.
6. All weather models for high altitude operations(customization available for above 5500m high altitude applications by CHINAMFG only).
7. High quality filtration system with safety filters.
8. Upgraded to EU Stage IIIA engine for more energy saving & eco-friendly.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Movable Type |
| Customization: |
Available
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Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
- Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
- Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
- Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
- Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
- Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
- Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
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Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-10-11
China Best Sales Industrial Air Compressor 200bar Hydrogen Gas Compressor Use for Hydrogen Station with Great quality
Product Description
Piston compressor is a kind of piston reciprocating motion to make gas pressurization and gas delivery compressor mainly consists of working chamber, transmission parts, body and auxiliary parts. The working chamber is directly used to compress the gas, the piston is driven by the piston rod in the cylinder for reciprocating motion, the volume of the working chamber on both sides of the piston changes in turn, the volume decreases on 1 side of the gas due to the pressure increase through the valve discharge, the volume increases on 1 side due to the reduction of air pressure through the valve to absorb the gas.
We have various of gas compressor, such as Hydrogen compressor, Nitrogen compressor, Natrual gas compressor, Biogas compressor, Ammonia compressor, LPG compressor, CNG compressor, Mix gas compressor and so on.
Advantages of Gas Compressor:
1. High quality material, Stable & Reliable operation
2. Low Maintenance cost & Low noise
3. Easy to install on site and connect with the user’s pipeline system to operate
4. Alarm automatic shutdown to protection machine function
5. High pressure and flow
Lubrication includes : Oil lubrication and oil free lubrication;
Cooling method includes: Water cooling and air cooling.
Installation type includes: Stationary,Mobile and Skid Mounting.
Type includes: V-type, W-type,D-type,Z-type
Product description
Hydrogen compressor
Application
This series of compressors are mainly used for (methanol, natural gas, coal gas) cracking hydrogen production, water electrolysis hydrogen production, hydrogen filling bottle, benzene hydrogenation, tar hydrogenation, catalytic cracking and other hydrogen booster compressors.
Product features:
1. The product has the characteristics of low noise, small vibration, compact structure, stable operation, safety and reliability, and high automation level. It can also be configured with a digital remote display and control system according to customer requirements.
2. It has the function of alarm and shutdown of low compressor oil pressure, low water pressure, high temperature, low intake pressure and high exhaust pressure, which makes the compressor run more reliable.
Structure introduction: The unit consists of compressor host, motor, coupling, flywheel, piping system, cooling system, electrical equipment, and auxiliary equipment.
Technical parameters and specifications
| No | Model | Gas flow (Nm3/h) |
Inlet pressure (Mpa) |
Outlet pressure (Mpa) |
Gas | Power (kw) |
Dimensions (mm) |
| 1 | ZW-0.5/15 | 24 | Atmospheric pressure | 1.5 | Hydrogen | 7.5 | 1600*1300*1250 |
| 2 | ZW-0.16/30-50 | 240 | 3 | 5 | Hydrogen | 11 | 1850*1300*1200 |
| 3 | ZW-0.45/22-26 | 480 | 2.2 | 2.6 | Hydrogen | 11 | 1850*1300*1200 |
| 4 | ZW-0.36 /10-26 | 200 | 1 | 2.6 | Hydrogen | 18.5 | 2000*1350*1300 |
| 5 | ZW-1.2/30 | 60 | Atmospheric pressure | 3 | Hydrogen | 18.5 | 2000*1350*1300 |
| 6 | ZW-1.0/1.0-15 | 100 | 0.1 | 1.5 | Hydrogen | 18.5 | 2000*1350*1300 |
| 7 | ZW-0.28/8-50 | 120 | 0.8 | 5 | Hydrogen | 18.5 | 2100*1350*1150 |
| 8 | ZW-0.3/10-40 | 150 | 1 | 4 | Hydrogen | 22 | 1900*1200*1420 |
| 9 | ZW-0.65/8-22 | 300 | 0.8 | 2.2 | Hydrogen | 22 | 1900*1200*1420 |
| 10 | ZW-0.65/8-25 | 300 | 0.8 | 25 | Hydrogen | 22 | 1900*1200*1420 |
| 11 | ZW-0.4/(9-10)-35 | 180 | 0.9-1 | 3.5 | Hydrogen | 22 | 1900*1200*1420 |
| 12 | ZW-0.8/(9-10)-25 | 400 | 0.9-1 | 2.5 | Hydrogen | 30 | 1900*1200*1420 |
| 13 | DW-2.5/0.5-17 | 200 | 0.05 | 1.7 | Hydrogen | 30 | 2200*2100*1250 |
| 14 | ZW-0.4/(22-25)-60 | 350 | 2.2-2.5 | 6 | Hydrogen | 30 | 2000*1600*1200 |
| 15 | DW-1.35/21-26 | 1500 | 2.1 | 2.6 | Hydrogen | 30 | 2000*1600*1200 |
| 16 | ZW-0.5/(25-31)-43.5 | 720 | 2.5-3.1 | 4.35 | Hydrogen | 30 | 2200*2100*1250 |
| 17 | DW-3.4/0.5-17 | 260 | 0.05 | 1.7 | Hydrogen | 37 | 2200*2100*1250 |
| 18 | DW-1.0/7-25 | 400 | 0.7 | 2.5 | Hydrogen | 37 | 2200*2100*1250 |
| 19 | DW-5.0/8-10 | 2280 | 0.8 | 1 | Hydrogen | 37 | 2200*2100*1250 |
| 20 | DW-1.7/5-15 | 510 | 0.5 | 1.5 | Hydrogen | 37 | 2200*2100*1250 |
| 21 | DW-5.0/-7 | 260 | Atmospheric pressure | 0.7 | Hydrogen | 37 | 2200*2100*1250 |
| 22 | DW-3.8/1-7 | 360 | 0.1 | 0.7 | Hydrogen | 37 | 2200*2100*1250 |
| 23 | DW-6.5/8 | 330 | Atmospheric pressure | 0.8 | Hydrogen | 45 | 2500*2100*1400 |
| 24 | DW-5.0/8-10 | 2280 | 0.8 | 1 | Hydrogen | 45 | 2500*2100*1400 |
| 25 | DW-8.4/6 | 500 | Atmospheric pressure | 0.6 | Hydrogen | 55 | 2500*2100*1400 |
| 26 | DW-0.7/(20-23)-60 | 840 | 2-2.3 | 6 | Hydrogen | 55 | 2500*2100*1400 |
| 27 | DW-1.8/47-57 | 4380 | 4.7 | 5.7 | Hydrogen | 75 | 2500*2100*1400 |
| 28 | VW-5.8/0.7-15 | 510 | 0.07 | 1.5 | Hydrogen | 75 | 2500*2100*1400 |
| 29 | DW-10/7 | 510 | Atmospheric pressure | 0.7 | Hydrogen | 75 | 2500*2100*1400 |
| 30 | VW-4.9/2-20 | 750 | 0.2 | 2 | Hydrogen | 90 | 2800*2100*1400 |
| 31 | DW-1.8/15-40 | 1500 | 1.5 | 4 | Hydrogen | 90 | 2800*2100*1400 |
| 32 | DW-5/25-30 | 7000 | 2.5 | 3 | Hydrogen | 90 | 2800*2100*1400 |
| 33 | DW-0.9/20-80 | 1000 | 2 | 8 | Hydrogen | 90 | 2800*2100*1400 |
| 34 | DW-25/3.5-4.5 | 5700 | 0.35 | 0.45 | Hydrogen | 90 | 2800*2100*1400 |
| 35 | DW-1.5/(8-12)-50 | 800 | 0.8-1.2 | 5 | Hydrogen | 90 | 2800*2100*1400 |
| 36 | DW-15/7 | 780 | Atmospheric pressure | 0.7 | Hydrogen | 90 | 2800*2100*1400 |
| 37 | DW-5.5/2-20 | 840 | 0.2 | 2 | Hydrogen | 110 | 3400*2200*1300 |
| 38 | DW-11/0.5-13 | 840 | 0.05 | 1.3 | Hydrogen | 110 | 3400*2200*1300 |
| 39 | DW-14.5/0.04-20 | 780 | 0.004 | 2 | Hydrogen | 132 | 4300*2900*1700 |
| 40 | DW-2.5/10-40 | 1400 | 1 | 4 | Hydrogen | 132 | 4200*2900*1700 |
| 41 | DW-16/0.8-8 | 2460 | 0.08 | 0.8 | Hydrogen | 160 | 4800*3100*1800 |
| 42 | DW-1.3/20-150 | 1400 | 2 | 15 | Hydrogen | 185 | 5000*3100*1800 |
| 43 | DW-16/2-20 | 1500 | 0.2 | 2 | Hydrogen | 28 | 6500*3600*1800 |
Customized is accepted , Pls provide the following information to us ,then we will do the technical proposal and best price to you.
1.Flow rate: _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor
8.Location ambient temperature: ____ºC
9.Power supply: _V/ _Hz/ _3Ph
10.Cooling method for gas: air cooling or water cooing
Picture display
Company strength display
HangZhou CHINAMFG Gas Equipment Co., Ltd. is a manufacturer engaged in the research and development, design and production of gas compressors. The company has its own production technology, processing equipment and assembly technology, and has many years of experience in the production of various flammable and explosive special gas compressors.
Huayan compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.
After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;
Exhibition Display
Applications
Certificate display
Packaging and Shipping
FAQ
1.How to get a prompt quotation of gas compressor ?
1)Flow Rate/Capacity : ___ Nm3/h
2)Suction/ Inlet Pressure : ____ Bar
3)Discharge/Outlet Pressure :____ Bar
4)Gas Medium :_____
5)Voltage and Frequency : ____ V/PH/HZ
2.How long is delivery time ?
Delivery time is around the 30-90 days .
3.What about the voltage of products? Can they be customized?
Yes, the voltage can be customized according to your inquire.
4.Can you accept OEM orders?
Yes, OEM orders is highly welcome.
5.Will you provide some spare parts of the machines?
Yes, we will .
| After-sales Service: | Provide After-Sell Sevice |
|---|---|
| Warranty: | 18monthes |
| Lubrication Style: | Lubricated |
| Cooling System: | Water Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Angular |
| Customization: |
Available
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What Is the Fuel Efficiency of Gas Air Compressors?
The fuel efficiency of gas air compressors can vary depending on several factors, including the compressor’s design, engine size, load capacity, and usage patterns. Gas air compressors typically use internal combustion engines powered by gasoline or propane to generate the mechanical energy required for compressing air. Here’s a detailed explanation of the factors that can influence the fuel efficiency of gas air compressors:
1. Engine Design and Size:
The design and size of the engine in a gas air compressor can impact its fuel efficiency. Engines with advanced technologies such as fuel injection and electronic controls tend to offer better fuel efficiency compared to older carbureted engines. Additionally, larger engines may consume more fuel to produce the required power, resulting in lower fuel efficiency compared to smaller engines for the same workload.
2. Load Capacity and Usage Patterns:
The load capacity and usage patterns of the gas air compressor play a significant role in fuel efficiency. Compressors operating at or near their maximum load capacity for extended periods may consume more fuel compared to compressors operating at lower loads. Additionally, compressors used intermittently or for lighter tasks may have better fuel efficiency due to reduced demand on the engine.
3. Maintenance and Tuning:
Proper maintenance and tuning of the gas air compressor’s engine can improve fuel efficiency. Regular maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug inspection, and tuning the engine to the manufacturer’s specifications can help ensure optimal engine performance and fuel efficiency.
4. Operating Conditions:
The operating conditions, including ambient temperature, altitude, and humidity, can affect the fuel efficiency of gas air compressors. Extreme temperatures or high altitudes may require the engine to work harder, resulting in increased fuel consumption. Additionally, operating in humid conditions can affect the combustion process and potentially impact fuel efficiency.
5. Fuel Type:
The type of fuel used in the gas air compressor can influence its fuel efficiency. Gasoline and propane are common fuel choices for gas air compressors. The energy content and combustion characteristics of each fuel can affect the amount of fuel consumed per unit of work done. It is important to consider the specific fuel requirements and recommendations of the compressor manufacturer for optimal fuel efficiency.
6. Operator Skills and Practices:
The skills and practices of the operator can also impact fuel efficiency. Proper operation techniques, such as avoiding excessive idling, maintaining consistent engine speeds, and minimizing unnecessary load cycles, can contribute to improved fuel efficiency.
It is important to note that specific fuel efficiency ratings for gas air compressors can vary widely depending on the aforementioned factors. Manufacturers may provide estimated fuel consumption rates or fuel efficiency data for their specific compressor models, which can serve as a reference point when comparing different models or making purchasing decisions.
Ultimately, to maximize fuel efficiency, it is recommended to select a gas air compressor that suits the intended application, perform regular maintenance, follow the manufacturer’s guidelines, and operate the compressor efficiently based on the workload and conditions.
How Do Gas Air Compressors Contribute to Energy Savings?
Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:
1. Efficient Power Source:
Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.
2. Reduced Electricity Consumption:
Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.
3. Demand-Sensitive Operation:
Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.
4. Energy Recovery:
Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.
5. Proper Sizing and System Design:
Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.
6. Regular Maintenance:
Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.
7. System Optimization:
For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.
In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.
What Are the Primary Applications of Gas Air Compressors?
Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:
1. Construction Industry:
Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.
2. Agriculture and Farming:
Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.
3. Recreational Activities:
Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.
4. Mobile Service Operations:
Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.
5. Remote Job Sites:
Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.
6. Emergency and Backup Power:
In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.
7. Sandblasting and Surface Preparation:
Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.
8. Off-Road and Outdoor Equipment:
Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.
Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.
editor by CX 2023-10-11
China Standard Home Small High Pressure Mini Natural Gas Air Compressor for Sale best air compressor
Product Description
| SPECIFICATION | ||||||||
| Model |
Pressure MPa |
Flow rate m³/min |
Power Kw/HP |
Noise dB(A) |
Cooling capacity T/H |
Oiling L |
Outlet Dia G |
Weight Kg |
|
BW-8WA BW-8WW |
0.8 | 1.05 | 7.5/10 | 57 | 2 | 10 | 3/4 | 360 |
| 1.0 | 0.8 | |||||||
|
BW-11WA BW-11WW |
0.8 | 1.72 | 11/15 | 60 | 2.5 | 26 | 1 | 420 |
| 1.0 | 1.42 | |||||||
|
BW-15WA BW-15WW |
0.8 | 2.25 | 15/20 | 60 | 3.5 | 26 | 1 | 520 |
| 1.0 | 1.92 | |||||||
|
BW-18WA BW-18WW |
0.8 | 3.0 | 18.5/25 | 63 | 4 | 30 | 1 | 670 |
| 1.1 | 2.2 | |||||||
|
BW-22WA BW-22WW |
0.8 | 3.65 | 22/30 | 63 | 5 | 30 | 1 | 690 |
| 1.0 | 3.0 | |||||||
|
BW-30WA BW-30WW |
0.8 | 5.0 | 30/40 | 66 | 7 | 40 | 11/2 | 840 |
| 1.0 | 3.9 | |||||||
|
BW-37WA BW-37WW |
0.8 | 6.3 | 37/50 | 66 | 9 | 40 | 11/2 | 960 |
| 1.0 | 5.33 | |||||||
|
BW-45WA BW-45WW |
0.8 | 7.8 | 45/60 | 68 | 10 | 90 | 11/2 | 1080 |
| 1.0 | 6.3 | |||||||
|
BW-55WA BW-55WW |
0.8 | 10.1 | 55/75 | 69 | 12 | 100 | 11/2 | 1180 |
| 1.0 | 7.9 | |||||||
1,Are you manufacturer?
BW: Yes, we are professional air compressor manufacturer over 15 years and our factory is located in ZheJiang .
2,How long is your air compressor warranty?
BW: Air end for 2 years,other for 1 year.
3,Do you provide After- sales service parts?
BW: Of course, We could provide easy- consumable spares.
4,How long could your air compressor be used?
BW: Generally, more than 20 years.
5,How about your price?
BW: Based on high quality, Our price is very competitive in this market all over the world.
6,How about your customer service?
BW: For email, we could reply our customers’ emails within 2 hours.
7,Do you support OEM?
BW: YES, and we also provide multiple models to select. How to get quicker quotation?When you send us inquiry, please confirm
Below information at the same time:
* What is the air displacement (m3/min,cfm/min)?
* What is the air pressure (mpa,bar,psi)?
* What is the voltage in your factory (v/p/Hz)?
* It is ok if you need air tank, air dryer and filters.
This information is helpful for us to check suitable equipment solution and quotation quickly
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-10-10
China high quality 10PA17c Type Air Condition Compressor 0K55261450b 0K2kb61450 for KIA/Hyundai 2.0 air compressor parts
Product Description
Product Description
| Product Name | 10PA17C type air condition compressor 0K55261450B 0K2KB61450 for KIA/HYUNDAI 2.0 |
| Application | HYUNDAI TUCSON Car Air-Conditioning System |
| Certification | IATF16949,ISO14001 |
| Car Model | HYUNDAI TUCSON |
| Clutch | 118mm PV6 |
| Refrigeration | R134a |
| Volt | 12V |
| OE NO | 0K55261450B 0K2KB61450 |
| Bailin NO | BL.86.02 |
Company Profile
contact-info.html
| After-sales Service: | 24 Hour on-Line |
|---|---|
| Warranty: | 2 Years |
| Classification: | AC Compressor |
| Job Classification: | Standard |
| Transmission Power: | Internal-combustion Engine |
| Cooling Method: | Air-cooled |
| Samples: |
US$ 99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
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How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2023-10-09
China high quality 250 Bar Two Stage Natural Gas Booster Air Compressor for CNG Refueling Station best air compressor
Product Description
Product Description
Product function: This CNG compressor suitable for CNG refueling sub-stations with a daily gas output of 5000-7500Nm3, and can work in the process of refueling stations with gas storage wells or gas cylinder groups.
| Working temperature | -40ºC-40ºC |
| Suction pressure | 3-20Mpa |
| Discharge pressure | 25Mpa |
| Flow rate | 500Nm³/H |
| Daily gas production rate | 5000-7500Nm³/D |
| Main motor power | 22kw |
| Noise | ≤75dBa |
| Size | 2700mm*2500mm*2700mm |
| Total power | 25KW |
| Average power consumption(Kw.h/Nm³) | 0.04 |
| Power source | AC POWER |
| Weight | ≈9T |
Advantages:
(1) Builtin gas storage well pressure gauges and detectors, reasonable adjustment of gas station inflation sequence and gas well pressure.
(2) Realize the staggered gas supply and reduce the energy consumption of gas filling stations.
(3) Built-in combustible gas detection alarm, strictly monitor gas leakage.
(4) With RS-485 communication interface, it can be used for network expansion.
(5) The unit comes with instrument air, without external control air.
Company Profile
HangZhou Qidakon Energy Equipment Co., Ltd was established in 2007 in HangZhou, ZheJiang Province, with a plant covering an area of 18,000 square meters. We are specializing in the R&D, production and sales of natural gas compressor series products, we adhere to the professional, fine, specialty, brand development of the road, to provide customers with the best overall technical solutions of high-tech enterprises. Professional production and manufacturing of natural gas compressor for CNG filling station and its service, professional production and manufacturing of natural gas compressor for oil and gas field natural gas extraction, recovery, gathering and transportation, storage and transportation and after-sales service, products and services have covered the CNG market all over the country and major domestic oil and gas fields, and radiation to Russia, India and other Belt and Road foreign markets.
Qidakon company has always been committed to technological innovation. Its core business team has more than 30 years of working experience in compressor design and manufacturing, and led the drafting of the industry standard for hydraulic natural gas compressors for automobile filling stations (JB/T11422-2013). Obtained nearly 100 national patents, won the national technology innovation fund, and the first in the industry through the whole machine safety explosion-proof certification, by the Ministry of Science and Technology technology innovation fund committee identified as the national technology innovation products, with its “safety, energy saving, environmental protection, investment province, simple structure and many other advantages, in more than 20 provinces (autonomous regions) used, Market share is among the best, its technical advancement, reliability, economy and industry leading position by the national attention.
Qidakon adheres to the enterprise mission of “gas melts everything, the way to secure the world”, adheres to the business philosophy of “customer first and sustainable development”, forms the core values of “loyalty and dedication, innovation and transcendence, truth-seeking and honest, fair sharing” and the enterprise spirit of “persistence, cooperation, gratitude, tolerance, dedication”, and is determined to become a global CHINAMFG brand of gas supercharging system.
Our Advantages
Professional R&D Team
About 100 technical patents
Industry standard setter
The national industry standard JB/T 11422-2013 setter, Hydraulic Natural Gas Compressor for Automobile Filling Station, drives the technical progress of the industry and leads the development direction of the industry.
Advanced production workshop and strict production process
Sapare parts area Welding
Assemble skiding Pre-factory commissioning
Strict quality control process and testing
Certification and Honor
Partner & Cases
CNG refueling station site
Indian partner
After Sales Service
Service Purpose: Cusomer’s Satisfaction Our Pursuit
Pre- Sale Services
Provide installation and commissioning training for customer operators according to customer requirements. At the same time, organize and register product information and set up customer files.
Services on sale
The prodessional technical service engineer guides the installation and commissioning on the side or on the line. Andwarning of the possible failure of the equipment.
After-Sales Service
Timely and rapid response ,24-hour on-line service, provide lifelong maintenance.
FAQ
1.How long is the lead-time of production?
30-60Days.
2. What is the configuration of the whole skid equipment?
According to different customer needs to do the country’s explosion-proof certification and industry certification.
3.Which sea ports are supported for shipment?
ZheJiang ,HangZhou or Other international ports in China.
4.What payment methods are supported?
T/T, LC, D/P D/D ect.
5.What technical support is available?
We provide basic parameters for customers’ reference before sales; conduct relevant certifications according to customers’ requirements during sales; be responsible for online debugging until successful operation after sales; arrange technicians to provide on-site guidance when necessary.
6.How long is the warranty period?
For a period of 12 months from the date of commissioning at end customer site or 15 months from the date of receipt by purchaser , whichever is earlier.
| After-sales Service: | 24 Hours |
|---|---|
| Warranty: | 12months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
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|---|
Can Gas Air Compressors Be Used in Cold Weather Conditions?
Gas air compressors are generally designed to operate in a wide range of environmental conditions, including cold weather. However, there are certain considerations and precautions to keep in mind when using gas air compressors in cold weather conditions. Here’s a detailed explanation:
1. Cold Start-Up:
In cold weather, starting a gas air compressor can be more challenging due to the low temperatures affecting the engine’s performance. It is important to follow the manufacturer’s recommendations for cold start procedures, which may include preheating the engine, using a cold weather starting aid, or ensuring the proper fuel mixture. These measures help facilitate smooth start-up and prevent potential damage to the engine.
2. Fuel Type:
Consider the type of fuel used in the gas air compressor. Some fuels, such as gasoline, can be more susceptible to cold weather issues like vapor lock or fuel line freezing. In extremely cold conditions, it may be necessary to use a fuel additive or switch to a fuel type that is better suited for cold weather operation, such as winter-grade gasoline or propane.
3. Lubrication:
Cold temperatures can affect the viscosity of the oil used in the compressor’s engine. It is important to use the recommended oil grade suitable for cold weather conditions. Thicker oil can become sluggish and impede proper lubrication, while oil that is too thin may not provide adequate protection. Consult the manufacturer’s guidelines for the appropriate oil viscosity range for cold weather operation.
4. Moisture Management:
In cold weather, moisture can condense more readily in the compressed air system. It is crucial to properly drain the moisture from the compressor tank and ensure the air lines are free from any accumulated moisture. Failure to manage moisture can lead to corrosion, freezing of air lines, and decreased performance.
5. Protection from Freezing:
In extremely cold conditions, it is important to protect the gas air compressor from freezing. This may involve using insulated covers or enclosures, providing heat sources in the compressor area, or storing the compressor in a temperature-controlled environment when not in use. Taking measures to prevent freezing helps maintain proper operation and prevents potential damage to the compressor components.
6. Monitoring Performance:
Regularly monitor the performance of the gas air compressor in cold weather conditions. Pay attention to any changes in operation, such as reduced air pressure, increased noise, or difficulties in starting. Promptly address any issues and consult the manufacturer or a qualified technician if necessary.
By considering these factors and taking appropriate precautions, gas air compressors can be effectively used in cold weather conditions. However, it is important to consult the specific guidelines provided by the manufacturer for your compressor model, as they may have additional recommendations or specifications for cold weather operation.
Can Gas Air Compressors Be Used for Natural Gas Compression?
Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:
1. Different Compressed Gases:
Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.
2. Safety Considerations:
Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.
3. Equipment Compatibility:
Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.
4. Efficiency and Performance:
Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.
5. Regulatory Compliance:
Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.
6. Industry Standards and Practices:
The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.
In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.
What Fuels Are Commonly Used in Gas Air Compressors?
Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:
1. Gasoline:
Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.
2. Diesel:
Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.
3. Natural Gas:
Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.
4. Propane:
Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.
5. Biogas:
In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.
It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.
editor by CX 2023-10-09