Tag Archives: diaphragm compressor

China Custom High Capacity Purity Pressure Piston Displacement Reciprocating Diaphragm Desorption Gas Compressor manufacturer

Product Description

Company Profile

ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of compressor equipment solutions.

 

Product Description

Our products mainly include 2 series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.

Piston compressor is a kind of piston reciprocating motion to make gas pressurization and gas delivery compressor mainly consists of working chamber, transmission parts, body and auxiliary parts. The working chamber is directly used to compress the gas, the piston is driven by the piston rod in the cylinder for reciprocating motion, the volume of the working chamber on both sides of the piston changes in turn, the volume decreases on 1 side of the gas due to the pressure increase through the valve discharge, the volume increases on 1 side due to the reduction of air pressure through the valve to absorb the gas.

Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.

Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor)

The compressor outlet pressure produced by the company can reach up to 50MPa.Our products cover the fields of food and medicine, metallurgy, electronics, textiles, clean energy, aerospace, nuclear power, petrochemicals, and other fields.

Reciprocating Gas Compressor are widely used in many industries related to the compression and supply of gas to consumers. Like oil and chemical industry, oil refineries and more. Various technological processes can include corrosive, inert, poisonous and explosive gases, which must be treated to a clean gas without impurities of oil.
 
Depending on the type of equipment, work with different gases, such as:
 
Compressor units can be made on single frame design. With interstage devices and all necessary piping, placed on a single platform with a compressor.
Compressor units can be manufactured in the version “without lubrication of cylinders and oil seals”;
The modern automation system of the compressor units guarantees the safety and easy use of the equipment.
Reducing the time of commissioning.

The machine is customized according to customer need, the specific price depends on the configuration requirements (gas composition, exhaust volume and pressure).quotation will be given according the specific parameters.

 

Product Parameters

 

  Piston compressor model parameters                
Piston force 800 500 320 250 160 100 65 45 30
Types of compressed gas Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc.
discharge pressureMPa(G) <=25   <=30
Compression levels 1-4levels 2-6levels 1-3levels
Number of columns 2–4 2–6 1–4
Layout form M/D M/D M/D M/D M/D M/D/P M/D/P M/D/P L/P
route(mm) 280-360 240-320 180-240 200
Rotating speed(rpm) 300-375 333-450 375-585 420-485
Maximum motor power(KW) 5600 3600 3300 2700 1250 800 560 250 75
skid mounted non-skid mounted skid mounted/non -skid mounted
Digital Analog Computing yes
systolic algorithm yes
test According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component
Factory inspection According to the quality standard, carry out no-load mechanical operation test
Customer acceptance Actual working conditions, 72-hour assessment and acceptance
Application  Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power

Detailed Photos

 

 

After Sales Service

In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
 

Training plan

Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
 

Packaging & Shipping

 

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After-sales Service: 12 Month
Warranty: 12 Month
Lubrication Style: Lubricated

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do Gas Air Compressors Compare to Diesel Air Compressors?

When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:

1. Fuel Efficiency:

Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.

2. Power Output:

Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.

3. Cost:

In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.

4. Maintenance Requirements:

Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.

5. Environmental Impact:

When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.

6. Portability and Mobility:

Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.

It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.

In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.

air compressor

What Is the Impact of Altitude on Gas Air Compressor Performance?

Altitude can have a significant impact on the performance of gas air compressors. Here’s a detailed explanation:

1. Decreased Air Density:

As altitude increases, the air density decreases. This reduction in air density affects the performance of gas air compressors, primarily because compressors rely on the intake of ambient air to generate compressed air. With lower air density at higher altitudes, the compressor’s ability to draw in a sufficient volume of air is reduced.

2. Reduced Compressor Output:

The decrease in air density directly affects the compressor’s output. Gas air compressors may experience a decrease in their maximum airflow and pressure capabilities at higher altitudes. This reduction in output can impact the compressor’s efficiency and its ability to deliver the required compressed air for various applications.

3. Increased Compressor Workload:

At higher altitudes, gas air compressors need to work harder to maintain the desired level of compressed air output. The reduced air density means the compressor must compress a larger volume of air to achieve the same pressure as it would at lower altitudes. This increased workload can lead to higher energy consumption, increased wear and tear on the compressor components, and potentially decreased overall performance and lifespan.

4. Engine Power Loss:

If the gas air compressor is powered by an internal combustion engine (such as gasoline or diesel), altitude can also impact the engine’s performance. As the air density decreases, the engine may experience a power loss due to reduced oxygen availability for combustion. This can result in reduced engine horsepower and torque, affecting the compressor’s ability to generate compressed air.

5. Considerations for Proper Sizing:

When selecting a gas air compressor for use at higher altitudes, it is crucial to consider the specific altitude conditions and adjust the compressor’s size and capacity accordingly. Choosing a compressor with a higher airflow and pressure rating than required at sea level can help compensate for the reduced performance at higher altitudes.

6. Maintenance and Adjustments:

Regular maintenance and adjustments are necessary to optimize the performance of gas air compressors operating at higher altitudes. This includes monitoring and adjusting the compressor’s intake systems, fuel-to-air ratio, and ignition timing to account for the reduced air density and maintain proper combustion efficiency.

In summary, altitude has a notable impact on the performance of gas air compressors. The decrease in air density at higher altitudes leads to reduced compressor output, increased compressor workload, potential engine power loss, and considerations for proper sizing and maintenance. Understanding these effects is crucial for selecting and operating gas air compressors effectively in various altitude conditions.

air compressor

How Do You Choose the Right Size Gas Air Compressor for Your Needs?

Choosing the right size gas air compressor is crucial to ensure optimal performance and efficiency for your specific needs. Selecting a compressor that is too small may result in insufficient airflow or pressure, while choosing one that is too large can lead to unnecessary energy consumption and higher costs. Here’s a detailed explanation of the factors to consider when choosing the right size gas air compressor:

1. Required Airflow:

Determine the airflow requirements of your applications. Consider the tools, equipment, or processes that will be powered by the compressor and their respective airflow demands. The required airflow is typically measured in cubic feet per minute (CFM). Determine the total CFM required, taking into account any simultaneous or intermittent tool usage.

2. Operating Pressure:

Identify the operating pressure required for your applications. Different tools and systems have specific pressure requirements, measured in pounds per square inch (PSI). Ensure that the compressor you choose can deliver the required pressure consistently.

3. Duty Cycle:

Consider the duty cycle, which refers to the amount of time the compressor will be in operation within a given period. Some applications may require continuous operation, while others involve intermittent or occasional use. Take into account the duty cycle to ensure that the compressor can handle the expected workload without overheating or experiencing excessive wear.

4. Tank Size:

The tank size of a gas air compressor determines its ability to store compressed air and provide a steady supply. A larger tank can help accommodate fluctuations in demand and reduce the frequency of the compressor cycling on and off. Consider the required storage capacity based on the specific applications and the desired balance between continuous operation and storage capacity.

5. Power Source:

Gas air compressors can be powered by different fuels, such as gasoline, diesel, natural gas, or propane. Consider the availability and cost of the fuel options in your location, as well as the specific requirements of your applications. Choose a compressor that is compatible with a power source that suits your needs.

6. Portability:

Determine if portability is a requirement for your applications. If you need to move the compressor to different job sites or locations, consider a portable model with features like wheels, handles, or a compact design that facilitates easy transportation.

7. Noise Level:

If noise is a concern in your working environment, consider the noise level of the compressor. Gas air compressors can vary in their noise output, and certain models may have noise-reducing features or insulation to minimize sound emissions.

8. Manufacturer Recommendations:

Consult the manufacturer’s recommendations and guidelines for selecting the appropriate compressor size for your specific needs. Manufacturers often provide guidelines based on the anticipated applications, airflow requirements, and other factors to help you make an informed decision.

By considering these factors and carefully assessing your specific requirements, you can choose the right size gas air compressor that meets your airflow, pressure, duty cycle, and other operational needs. It’s advisable to consult with industry professionals or compressor experts for guidance, especially for complex or specialized applications.

China Custom High Capacity Purity Pressure Piston Displacement Reciprocating Diaphragm Desorption Gas Compressor   manufacturer China Custom High Capacity Purity Pressure Piston Displacement Reciprocating Diaphragm Desorption Gas Compressor   manufacturer
editor by CX 2024-02-27

China Custom Motor Power 75-5600kw Piston Displacement Reciprocating Diaphragm Coal Gas Booster Compressor air compressor CHINAMFG freight

Product Description

 

Company Profile

   ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of air compressor equipment solutions.
 

Product Description

Our products mainly include 2 series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.
Product Description:
Piston compressors are a type of positive displacement compressor that are commonly used in the chemical industry for a variety of applications. These compressors work by using a piston and cylinder to compress gas or air, which creates pressure and allows it to be transported through pipelines or used in other processes.
Diaphragm compressor :according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor)and especially fit for all kinds of toxic radioactive corrosive compressor

In the chemical industry, piston compressors are used for a variety of functions, including:

Gas compression – Piston compressors are used to compress natural gas, hydrogen, and other gases used in chemical processes. product-list-1.html   product-list-1.html

Pneumatic conveying – Piston compressors are used to transport materials in a powdered or granular form through pipelines.

Refrigeration – Piston compressors are used in refrigeration systems to compress refrigerant gases, which are then used to cool industrial processes and equipment.

Process air compression – Piston compressors are used to compress air for use in chemical processes, such as in pneumatic equipment and air-powered tools.

Piston compressors are popular in the chemical industry because they are reliable, efficient, and can handle specific types of gases and air with ease. Additionally, they require minimal maintenance and can operate at high pressures, making them suitable for many applications

When choosing a piston compressor for use in the chemical industry, it is important to consider factors such as:

Type of gas or air being compressed – Different types of gases and air require different types of compression.

Required flow rate and pressure – The capacity and pressure capabilities of the compressor must meet the requirements of the application.

Environmental conditions – Factors such as temperature, humidity, and altitude can affect the performance of the compressor.

Maintenance requirements – The frequency and complexity of maintenance and servicing should be considered when selecting a compressor.

Overall, piston compressors are an important tool in the chemical industry, providing reliable and efficient compression for a variety of applications. Choosing the right compressor for the specific application is critical to ensuring optimal performance and efficiency.

Piston compressor model:
1. Single-stage piston compressor
Single-stage piston compressor is the simplest compressor, mainly composed of cylinder, piston, crankshaft, connecting rod, valve and other components. It has the advantages of simple structure, easy maintenance and low price, so it is widely used in low-pressure air compression, nitrogen and oxygen production and other occasions. Parameters such as air output volume, air outlet pressure, and rotational speed need to be considered when selecting models.
Common models include: W-1.8/5, W-3.6/5, W-4/5, W-6/5, etc.
2. Two-stage piston compressor
A two-stage piston compressor consists of 2 compressors. The first-stage compressor compresses the gas to a higher intermediate pressure, and then is cooled by the cooler and sent to the second-stage compressor to compress it again to the final pressure. Compared with single-stage piston compressors, two-stage piston compressors have higher outlet pressure, higher efficiency, and wider application range.
Common models include: W-1/3-2/3, W-2.5/5-2.5/5, W-3/6-3.6/6, etc.
3. High-pressure piston compressor
High-pressure piston compressors are mainly used to compress high-pressure gases, such as natural gas, hydrogen, helium, etc. It has a complex structure and needs to be equipped with auxiliary equipment such as gas coolers, gas inlet filters, pressure controllers, etc. It also has the advantages of high outlet pressure, low energy consumption, and smooth operation.
Common models include: W-3/20, W-6/30, W-9/30, etc.
Introduction to the meaning of the model number of diaphragm compressor:
For example: 1G3V-300/4-15 AND     GV3-310/22-62
1G3V-300/4-15 each represents as follows:
“1” means double first-class product;
“G” indicates diaphragm compressor;
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V” means V-shaped structure.
“3V” means there are main and auxiliary connecting rods, and the crankcase is split.
“300” indicates the amount of gas the compressor handles per hour under standard conditions;
“4” means the inlet pressure is 4kg/cm2 (ie 0.4MPa);
“15” means the exhaust pressure is 15kg/cm2 (ie 1.5MPa).
GV3-310/22-62 each represents as follows:
“G” indicates diaphragm compressor;
“V” means V-shaped structure.
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V3” is another series, indicating a side-by-side structure of connecting rods and a one-piece crankcase.

Basic information:Piston compressor model parameters:

  Piston compressor model parameters                
Piston force 800 500 320 250 160 100 65 45 30
Types of compressed gas Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc.
discharge pressureMPa(G) <=25   <=30
Compression levels 1-4levels 2-6levels 1-3levels
Number of columns 2–4 2–6 1–4
Layout form/Type/Model M/D M/D M/D M/D M/D M/D/P M/D/P M/D/P L/P
route(mm) 280-360 240-320 180-240 200
Rotating speed(rpm) 300-375 333-450 375-585 420-485
Maximum motor power(KW) 5600 3600 3300 2700 1250 800 560 250 75
skid mounted non-skid mounted skid mounted/non -skid mounted
Digital Analog Computing yes
systolic algorithm yes
test According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component
Factory inspection According to the quality standard, carry out no-load mechanical operation test
Customer acceptance Actual working conditions, 72-hour assessment and acceptance
Application  Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power

Basic information:Diaphragm  compressor model parameters
 

Piston force 250 160 110 80 60 45 35 45 10
Types of compressed gas Hydrogen, nitrogen, oxygen, helium, xenon, hydrogen chloride, hydrogen sulfide, nitrogen trifluoride, silicon tetrafluoride, silane
Discharge pressureMPa(G) <=100
Compression levels 1-3levels
Layout form/Type/Model M/D D/L D/L/Z V/Z L/Z L/Z
Route(mm) 210 210/1/0 180 180 150 130 130 105 70
Rotating speed(rpm) 260 360-420
Maximum motor power(KW) 355 250 200 160 110 55 30 22 18.5
Skid mounted skid mounted
Digital Analog Computing yes
Systolic algorithm According to demand
Test According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component
Factory inspection Carry out nitrogen or air full-load mechanical operation test according to quality requirements
Customer acceptance Actual working conditions, 72-hour assessment and acceptance
Application  Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power

Basic information:hydrogen  compressor model parameters

           
Hydrogen gas production compressor
parameter           industry hydrogen from natural gas Hydrogen from coke oven gas Chemical tail gas recovery Fluorine alkali tail gas recovery other
Suction pressure MPa(G) 0-0.5 0-0.2 0-1.0 0-0.1  
Discharge pressureMPa(G) 1.0-3.0 0.8-2.3 1.5-3.0 0.8-2.5  
Capacity  Nm3/min 5-50 10-200 10-200 8-100  
Compression levels 1-3 1-4 1-6 1-5 1-6
Motor power(KW) 30-2000
Skid mounted skid mounted
Digital Analog Computing yes
Systolic algorithm yes
Service Guarantee Professional service team, 7X24 hours all day service
           
           
           
Hydrogen filling compressor + hydrogen refueling station compressor          
parameter  industry 45Mpahydrogen refueling station 90Mpa hydrogen refueling station Hydrogen tank truck Hydrogen flushed into the bottle High pressure hydrogen delivery
Suction pressure MPa(G) 3-20 10-30 0.8-3.0 0.1-30 0.8-3.0
Discharge pressureMPa(G) 45 90 20.0-22.20 15.0-20.0 5.2-20.0
Capacity  Nm3/min 200-2000 100-1000 300-2000 10-800 100-1500
Compression levels 1-2 1-2 1-3 1-2 1-2
Motor power(KW) 30-200 30-185 75-315 3-160 22-200
Skid mounted skid mounted        
Digital Analog Computing yes        
Finite Element Analysis yes        
Service Guarantee Professional service team, 7X24 hours all day service        
           

Detailed Photos

 

 

After Sales Service

We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.

Training plan

1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
 

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 12 Month
Warranty: 12 Month
Lubrication Style: Lubricated

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do You Maintain a Gas Air Compressor?

Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:

1. Read the Manual:

Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.

2. Check and Change the Oil:

Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.

3. Inspect and Replace Air Filters:

Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.

4. Drain Moisture from the Tank:

Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.

5. Check and Tighten Connections:

Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.

6. Inspect Belts and Pulleys:

If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.

7. Clean the Exterior and Cooling Fins:

Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.

8. Schedule Professional Servicing:

While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.

9. Follow Safety Precautions:

When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.

By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.

air compressor

How Do Gas Air Compressors Contribute to Energy Savings?

Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:

1. Efficient Power Source:

Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.

2. Reduced Electricity Consumption:

Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.

3. Demand-Sensitive Operation:

Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.

4. Energy Recovery:

Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.

5. Proper Sizing and System Design:

Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.

6. Regular Maintenance:

Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.

7. System Optimization:

For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.

In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.

air compressor

What Are the Primary Applications of Gas Air Compressors?

Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:

1. Construction Industry:

Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.

2. Agriculture and Farming:

Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.

3. Recreational Activities:

Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.

4. Mobile Service Operations:

Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.

5. Remote Job Sites:

Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.

6. Emergency and Backup Power:

In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.

7. Sandblasting and Surface Preparation:

Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.

8. Off-Road and Outdoor Equipment:

Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.

Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.

China Custom Motor Power 75-5600kw Piston Displacement Reciprocating Diaphragm Coal Gas Booster Compressor   air compressor CHINAMFG freightChina Custom Motor Power 75-5600kw Piston Displacement Reciprocating Diaphragm Coal Gas Booster Compressor   air compressor CHINAMFG freight
editor by CX 2024-02-19

China Professional Piston Displacement Reciprocating Diaphragm Tetrafluoroethylene Vinylidene Fluoride Gas Compressor for Fluorine Chemical Industry with Hot selling

Product Description

 

Company Profile

   ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of air compressor equipment solutions.
 

Product Description

Our products mainly include 2 series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.
Product Description:
Piston compressors are a type of positive displacement compressor that are commonly used in the chemical industry for a variety of applications. These compressors work by using a piston and cylinder to compress gas or air, which creates pressure and allows it to be transported through pipelines or used in other processes.
Diaphragm compressor :according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor)and especially fit for all kinds of toxic radioactive corrosive compressor

In the chemical industry, piston compressors are used for a variety of functions, including:

Gas compression – Piston compressors are used to compress natural gas, hydrogen, and other gases used in chemical processes. product-list-1.html   product-list-1.html

Pneumatic conveying – Piston compressors are used to transport materials in a powdered or granular form through pipelines.

Refrigeration – Piston compressors are used in refrigeration systems to compress refrigerant gases, which are then used to cool industrial processes and equipment.

Process air compression – Piston compressors are used to compress air for use in chemical processes, such as in pneumatic equipment and air-powered tools.

Piston compressors are popular in the chemical industry because they are reliable, efficient, and can handle specific types of gases and air with ease. Additionally, they require minimal maintenance and can operate at high pressures, making them suitable for many applications

When choosing a piston compressor for use in the chemical industry, it is important to consider factors such as:

Type of gas or air being compressed – Different types of gases and air require different types of compression.

Required flow rate and pressure – The capacity and pressure capabilities of the compressor must meet the requirements of the application.

Environmental conditions – Factors such as temperature, humidity, and altitude can affect the performance of the compressor.

Maintenance requirements – The frequency and complexity of maintenance and servicing should be considered when selecting a compressor.

Overall, piston compressors are an important tool in the chemical industry, providing reliable and efficient compression for a variety of applications. Choosing the right compressor for the specific application is critical to ensuring optimal performance and efficiency.

Piston compressor model:
1. Single-stage piston compressor
Single-stage piston compressor is the simplest compressor, mainly composed of cylinder, piston, crankshaft, connecting rod, valve and other components. It has the advantages of simple structure, easy maintenance and low price, so it is widely used in low-pressure air compression, nitrogen and oxygen production and other occasions. Parameters such as air output volume, air outlet pressure, and rotational speed need to be considered when selecting models.
Common models include: W-1.8/5, W-3.6/5, W-4/5, W-6/5, etc.
2. Two-stage piston compressor
A two-stage piston compressor consists of 2 compressors. The first-stage compressor compresses the gas to a higher intermediate pressure, and then is cooled by the cooler and sent to the second-stage compressor to compress it again to the final pressure. Compared with single-stage piston compressors, two-stage piston compressors have higher outlet pressure, higher efficiency, and wider application range.
Common models include: W-1/3-2/3, W-2.5/5-2.5/5, W-3/6-3.6/6, etc.
3. High-pressure piston compressor
High-pressure piston compressors are mainly used to compress high-pressure gases, such as natural gas, hydrogen, helium, etc. It has a complex structure and needs to be equipped with auxiliary equipment such as gas coolers, gas inlet filters, pressure controllers, etc. It also has the advantages of high outlet pressure, low energy consumption, and smooth operation.
Common models include: W-3/20, W-6/30, W-9/30, etc.
Introduction to the meaning of the model number of diaphragm compressor:
For example: 1G3V-300/4-15 AND     GV3-310/22-62
1G3V-300/4-15 each represents as follows:
“1” means double first-class product;
“G” indicates diaphragm compressor;
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V” means V-shaped structure.
“3V” means there are main and auxiliary connecting rods, and the crankcase is split.
“300” indicates the amount of gas the compressor handles per hour under standard conditions;
“4” means the inlet pressure is 4kg/cm2 (ie 0.4MPa);
“15” means the exhaust pressure is 15kg/cm2 (ie 1.5MPa).
GV3-310/22-62 each represents as follows:
“G” indicates diaphragm compressor;
“V” means V-shaped structure.
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V3” is another series, indicating a side-by-side structure of connecting rods and a one-piece crankcase.

Basic information:Piston compressor model parameters:

  Piston compressor model parameters                
Piston force 800 500 320 250 160 100 65 45 30
Types of compressed gas Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc.
discharge pressureMPa(G) <=25   <=30
Compression levels 1-4levels 2-6levels 1-3levels
Number of columns 2–4 2–6 1–4
Layout form/Type/Model M/D M/D M/D M/D M/D M/D/P M/D/P M/D/P L/P
route(mm) 280-360 240-320 180-240 200
Rotating speed(rpm) 300-375 333-450 375-585 420-485
Maximum motor power(KW) 5600 3600 3300 2700 1250 800 560 250 75
skid mounted non-skid mounted skid mounted/non -skid mounted
Digital Analog Computing yes
systolic algorithm yes
test According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component
Factory inspection According to the quality standard, carry out no-load mechanical operation test
Customer acceptance Actual working conditions, 72-hour assessment and acceptance
Application  Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power

Basic information:Diaphragm  compressor model parameters
 

Piston force 250 160 110 80 60 45 35 45 10
Types of compressed gas Hydrogen, nitrogen, oxygen, helium, xenon, hydrogen chloride, hydrogen sulfide, nitrogen trifluoride, silicon tetrafluoride, silane
Discharge pressureMPa(G) <=100
Compression levels 1-3levels
Layout form/Type/Model M/D D/L D/L/Z V/Z L/Z L/Z
Route(mm) 210 210/1/0 180 180 150 130 130 105 70
Rotating speed(rpm) 260 360-420
Maximum motor power(KW) 355 250 200 160 110 55 30 22 18.5
Skid mounted skid mounted
Digital Analog Computing yes
Systolic algorithm According to demand
Test According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component
Factory inspection Carry out nitrogen or air full-load mechanical operation test according to quality requirements
Customer acceptance Actual working conditions, 72-hour assessment and acceptance
Application  Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power

 

Detailed Photos

 

 

After Sales Service

We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.

Training plan

1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
 

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After-sales Service: 12 Month
Warranty: 12 Month
Lubrication Style: Lubricated

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do Gas Air Compressors Compare to Diesel Air Compressors?

When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:

1. Fuel Efficiency:

Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.

2. Power Output:

Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.

3. Cost:

In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.

4. Maintenance Requirements:

Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.

5. Environmental Impact:

When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.

6. Portability and Mobility:

Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.

It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.

In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.

air compressor

How Do Gas Air Compressors Contribute to Energy Savings?

Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:

1. Efficient Power Source:

Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.

2. Reduced Electricity Consumption:

Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.

3. Demand-Sensitive Operation:

Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.

4. Energy Recovery:

Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.

5. Proper Sizing and System Design:

Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.

6. Regular Maintenance:

Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.

7. System Optimization:

For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.

In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.

air compressor

How Does a Gas Air Compressor Work?

A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:

1. Gas Engine:

A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.

2. Compressor Pump:

The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.

3. Intake Stroke:

In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.

4. Compression Stroke:

During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.

5. Discharge Stroke:

Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.

6. Pressure Regulation:

Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.

7. Storage and Application:

The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.

Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.

China Professional Piston Displacement Reciprocating Diaphragm Tetrafluoroethylene Vinylidene Fluoride Gas Compressor for Fluorine Chemical Industry   with Hot sellingChina Professional Piston Displacement Reciprocating Diaphragm Tetrafluoroethylene Vinylidene Fluoride Gas Compressor for Fluorine Chemical Industry   with Hot selling
editor by CX 2024-02-17

China high quality Piston Displacement Reciprocating Diaphragm Gas Booster Compressor for Psa Hydrogen Extraction Industry air compressor for sale

Product Description

Company Profile

ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of compressor equipment solutions.

 

Product Description

Our products mainly include 2 series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.

Piston compressor is a kind of piston reciprocating motion to make gas pressurization and gas delivery compressor mainly consists of working chamber, transmission parts, body and auxiliary parts. The working chamber is directly used to compress the gas, the piston is driven by the piston rod in the cylinder for reciprocating motion, the volume of the working chamber on both sides of the piston changes in turn, the volume decreases on 1 side of the gas due to the pressure increase through the valve discharge, the volume increases on 1 side due to the reduction of air pressure through the valve to absorb the gas.

Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor)

The compressor outlet pressure produced by the company can reach up to 50MPa.Our products cover the fields of food and medicine, metallurgy, electronics, textiles, clean energy, aerospace, nuclear power, petrochemicals, and other fields.

Reciprocating Gas Compressor are widely used in many industries related to the compression and supply of gas to consumers. Like oil and chemical industry, oil refineries and more. Various technological processes can include corrosive, inert, poisonous and explosive gases, which must be treated to a clean gas without impurities of oil.
 
Depending on the type of equipment, work with different gases, such as:
 
Compressor units can be made on single frame design. With interstage devices and all necessary piping, placed on a single platform with a compressor.
Compressor units can be manufactured in the version “without lubrication of cylinders and oil seals”;
The modern automation system of the compressor units guarantees the safety and easy use of the equipment.
Reducing the time of commissioning.

The machine is customized according to customer need, the specific price depends on the configuration requirements (gas composition, exhaust volume and pressure).quotation will be given according the specific parameters.

 

Product Parameters

 

  Piston compressor model parameters                
Piston force 800 500 320 250 160 100 65 45 30
Types of compressed gas Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc.
discharge pressureMPa(G) <=25   <=30
Compression levels 1-4levels 2-6levels 1-3levels
Number of columns 2–4 2–6 1–4
Layout form M/D M/D M/D M/D M/D M/D/P M/D/P M/D/P L/P
route(mm) 280-360 240-320 180-240 200
Rotating speed(rpm) 300-375 333-450 375-585 420-485
Maximum motor power(KW) 5600 3600 3300 2700 1250 800 560 250 75
skid mounted non-skid mounted skid mounted/non -skid mounted
Digital Analog Computing yes
systolic algorithm yes
test According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component
Factory inspection According to the quality standard, carry out no-load mechanical operation test
Customer acceptance Actual working conditions, 72-hour assessment and acceptance
Application  Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power

Detailed Photos

 

After Sales Service

In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
 

Training plan

Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
 

Packaging & Shipping

 

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After-sales Service: 12 Month
Warranty: 12 Month
Lubrication Style: Lubricated

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do You Troubleshoot Common Issues with Gas Air Compressors?

Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:

1. Start with Safety Precautions:

Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.

2. Check Power Supply and Connections:

Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.

3. Check Fuel Supply:

For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.

4. Inspect Air Filters:

Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.

5. Check Oil Level and Quality:

If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.

6. Inspect Spark Plug:

If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.

7. Check Belts and Pulleys:

Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.

8. Listen for Unusual Noises:

During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.

9. Consult the Owner’s Manual:

If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.

10. Seek Professional Assistance:

If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.

Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.

air compressor

Can Gas Air Compressors Be Used in Agriculture?

Yes, gas air compressors can be used in various agricultural applications. Here’s a detailed explanation:

1. Pneumatic Tools and Equipment:

Gas air compressors can power a wide range of pneumatic tools and equipment used in agriculture. These tools include pneumatic drills, impact wrenches, nail guns, staplers, and pneumatic pumps. Gas air compressors provide the necessary compressed air to operate these tools, making various tasks more efficient and convenient on the farm.

2. Irrigation Systems:

Gas air compressors can be used to power irrigation systems in agriculture. They can supply compressed air to operate pneumatic valves, which control the flow of water in irrigation networks. Gas air compressors ensure reliable and efficient operation of irrigation systems, facilitating the distribution of water to crops in a controlled manner.

3. Grain Handling and Storage:

Air compressors play a vital role in grain handling and storage facilities. They are used to power aeration systems that provide airflow to grains stored in silos or bins. Aeration helps control the temperature and moisture levels, preventing spoilage and maintaining grain quality. Gas air compressors provide the airflow necessary for effective aeration in grain storage operations.

4. Cleaning and Maintenance:

In agriculture, gas air compressors are commonly used for cleaning and maintenance tasks. They can power air blowers or air guns to remove dust, debris, or chaff from machinery, equipment, or storage areas. Gas air compressors provide a high-pressure stream of compressed air, facilitating efficient cleaning and maintenance operations.

5. Livestock Operations:

Gas air compressors find applications in livestock operations as well. They can power pneumatic equipment used for animal care, such as pneumatic nail guns for building or repairing livestock enclosures, pneumatic pumps for water distribution, or pneumatic tools for general maintenance tasks.

6. Portable and Versatile:

Gas air compressors are often portable and can be easily transported around the farm, allowing flexibility in agricultural operations. Their versatility makes them suitable for various tasks, from powering tools and equipment in the field to providing compressed air for maintenance or cleaning in different farm locations.

7. Remote Locations:

In agricultural settings where access to electricity may be limited, gas air compressors offer a reliable alternative. They can be powered by gasoline or diesel engines, providing compressed air even in remote areas without electrical infrastructure.

8. Considerations:

When using gas air compressors in agriculture, it is essential to consider factors such as compressor size, capacity, and maintenance requirements. Selecting the right compressor based on the specific needs of the agricultural applications ensures optimal performance and efficiency.

In summary, gas air compressors have various applications in agriculture. They can power pneumatic tools and equipment, operate irrigation systems, facilitate grain handling and storage, assist in cleaning and maintenance tasks, support livestock operations, and offer portability and versatility. Gas air compressors contribute to increased efficiency, convenience, and productivity in agricultural operations.

air compressor

What Is a Gas Air Compressor?

A gas air compressor is a type of air compressor that is powered by a gas engine instead of an electric motor. It uses a combustion engine, typically fueled by gasoline or diesel, to convert fuel energy into mechanical energy, which is then used to compress air. Here’s a detailed explanation of a gas air compressor:

1. Power Source:

A gas air compressor utilizes a gas engine as its power source. The engine can be fueled by gasoline, diesel, or other types of combustible gases, such as natural gas or propane. The combustion engine drives the compressor pump to draw in air and compress it to a higher pressure.

2. Portable and Versatile:

Gas air compressors are often designed to be portable and versatile. The gas engine provides mobility, allowing the compressor to be easily transported and used in different locations, including remote job sites or areas without access to electricity. This makes gas air compressors suitable for applications such as construction projects, outdoor activities, and mobile service operations.

3. Compressor Pump:

The compressor pump in a gas air compressor is responsible for drawing in air and compressing it. The pump can be of various types, including reciprocating, rotary screw, or centrifugal, depending on the specific design of the gas air compressor. The pump’s role is to increase the pressure of the incoming air, resulting in compressed air that can be used for various applications.

4. Pressure Regulation:

Gas air compressors typically feature pressure regulation mechanisms to control the output pressure of the compressed air. This allows users to adjust the pressure according to the requirements of the specific application. The pressure regulation system may include pressure gauges, regulators, and safety valves to ensure safe and reliable operation.

5. Applications:

Gas air compressors find applications in a wide range of industries and activities. They are commonly used in construction sites for powering pneumatic tools such as jackhammers, nail guns, and impact wrenches. Gas air compressors are also utilized in agriculture for operating air-powered machinery like sprayers and pneumatic seeders. Additionally, they are employed in recreational activities such as inflating tires, sports equipment, or inflatable structures.

6. Maintenance and Fuel Considerations:

Gas air compressors require regular maintenance, including engine servicing, oil changes, and filter replacements, to ensure optimal performance and longevity. The type of fuel used in the gas engine also needs to be considered. Gasoline-powered compressors are commonly used in smaller applications, while diesel-powered compressors are preferred for heavy-duty and continuous operation due to their higher fuel efficiency and durability.

Overall, a gas air compressor is an air compressor that is powered by a gas engine, offering mobility and versatility. It provides compressed air for various applications and is commonly used in construction, agriculture, and outdoor activities. Regular maintenance and fuel considerations are essential to ensure reliable operation and optimal performance.

China high quality Piston Displacement Reciprocating Diaphragm Gas Booster Compressor for Psa Hydrogen Extraction Industry   air compressor for saleChina high quality Piston Displacement Reciprocating Diaphragm Gas Booster Compressor for Psa Hydrogen Extraction Industry   air compressor for sale
editor by CX 2024-02-16

China wholesaler 75nm3 Explosion Proof Air-Coolling Oil-Free Ammonia Methane Natural Gas Diaphragm Compressor air compressor parts

Product Description

Product Description

                         Reciprocating Completely Oil-Free Diaphragm Compressor
                                                     ( Blue Font To View Hyperlink)

Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
Advantages
1.Good sealing performance
Diaphragm compressor is a kind of special structure displacement compressor.The gas does not need lubrication,the sealing performance is good,the compression medium does not contact with any lubricant,and there will be no pollution in the compression process.It is especially suitable for high purity(99.9999%),rate,extremely corrosive,toxic and harmful,inflammable and explosive.Compression,transportation and bottle filling of radioactive gases.Membrane head is sealed with inlaid double O-ring,and its sealing effect is far better than that of open type.
2.Cylinder has good heat dissipation performance
The working cylinder of diaphragm compressor has good heat dissipation performance and is close to isothermal compression.It can adopt higher compression ratio and is suitable for compressing high-pressure gas.
3.Compressor speed is low and service life of vulnerable parts is prolonged.The new type of diaphragm cavity curve improve the volume efficiency of the compressor,optimize the value type,and adopt special heat treatment method for diaphragm,which greatly improves the service life of the compressor.
4.The high efficiency cooler is adopted,which makes the whole machine low in temperature and high in efficiency.The service life of lubricating oil,O-ring and value spring can be prolonged appropriately .Under the condition of meeting the buyer’s technological parameters,the structure is more advanced,reasonable and energy-saving.
5.The diaphragm rupture alarm structure is advanced,reasonable and reliable.The diaphragm installation has no directionality and is easy to replace.
6.The parts and components of the whole equipment are concentrated on a skid-mounted chassis,which is convenient for transportation,installation and management.

Reference specification

  Model Cooling water consumption (t/h) Displacement (Nm³/h) Intake pressure (MPa) Exhaust pressure (MPa) Dimensions L×W×H(mm) Weight (t) Motor Power (kW)
1 GL-10/160 1 10 atmo 16 2200×1200×1300 1.6 7.5
2 GL-25/15 1 25 tomo 1.5 2200×1200×1300 1.6 7.5
3 GL-20/12-160 1 20 1.2 16 2200×1200×1300 1.6 7.5
4 GL-70/5-35 1.5 70 0.5 3.5 2000×1000×1200 1.6 15
5 GL-20/10-150 1.5 20 1.0 15 2200×1200×1300 1.6 15
6 GL-25/5-150 1.5 25 0.5 15 2200×1200×1300 1.6 15
7 GL-45/5-150 2 45 0.5 15 2600×1300×1300 1.9 18.5
8 GL-30/10-150 1.5 30 1.0 15 2300×1300×1300 1.7 11
9 GL-30/5-160 2 30 0.5 16 2800×1300×1200 2.0 18.5
10 GL-80/0.05-4 4.5 80 0.005 0.4 3500×1600×2100 4.5 37
11 GL-110/5-25 1.4 110 0.5 2.5 2800×1800×2000 3.6 22
12 GL-150/0.3-5 1.1 150 0.03 0.5 3230×1770×2200 4.2 18.5
13 GL-110/10-200 2.1 110 1 20 2900×2000×1700 4 30
14 GL-170/2.5-18 1.6 170 0.25 1.8 2900×2000×1700 4 22
15 GL-400/20-50 2.2 400 2.0 5.0 4000×2500×2200 4.5 30
16 GL-40/100 3.0 40 0.0 10 3700×1750×2000 3.8 30
17 GL-900/300-500 3.0 900 30 50 3500×2350×2300 3.5 55
18 GL-100/3-200 3.5 100 0.3 20 3700×1750×2150 5.2 55

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 18 Months
Warranty: 18 Months
Principle: Reciprocating Compressor
Application: High Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof
Mute: Mute
Customization:
Available

|

air compressor

How Do Gas Air Compressors Compare to Diesel Air Compressors?

When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:

1. Fuel Efficiency:

Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.

2. Power Output:

Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.

3. Cost:

In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.

4. Maintenance Requirements:

Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.

5. Environmental Impact:

When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.

6. Portability and Mobility:

Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.

It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.

In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.

air compressor

Can Gas Air Compressors Be Used for Pneumatic Tools?

Yes, gas air compressors can be used for pneumatic tools. Here’s a detailed explanation:

1. Versatile Power Source:

Gas air compressors, powered by gasoline or diesel engines, provide a portable and versatile power source for operating pneumatic tools. They eliminate the need for electrical power supply, making them suitable for remote locations or construction sites where electricity may not be readily available.

2. High Power Output:

Gas air compressors typically offer higher power output compared to electric compressors of similar size. This high power output enables gas compressors to deliver the necessary air pressure and volume required by pneumatic tools, ensuring optimal tool performance.

3. Mobility and Portability:

Gas air compressors are often designed with mobility and portability in mind. They are compact and equipped with wheels or handles, allowing for easy transportation to different job sites. This mobility is advantageous when using pneumatic tools in various locations or when working in confined spaces.

4. Continuous Operation:

Gas air compressors can provide continuous air supply for pneumatic tools without the need for frequent pauses or recharging. As long as there is an adequate fuel supply, gas compressors can operate for extended periods, allowing uninterrupted use of pneumatic tools for tasks such as drilling, nailing, sanding, or painting.

5. Suitable for High-Demand Applications:

Pneumatic tools used in heavy-duty applications often require a robust air supply to meet their performance requirements. Gas air compressors can generate higher air flow rates and maintain higher operating pressures, making them suitable for high-demand pneumatic tools like jackhammers, impact wrenches, or sandblasters.

6. Flexibility in Compressor Size:

Gas air compressors are available in various sizes and capacities, allowing users to choose the compressor that best matches the air demands of their pneumatic tools. From small portable compressors for light-duty tasks to larger industrial-grade compressors for heavy-duty applications, there is a wide range of options to suit different tool requirements.

7. Reduced Dependency on Electrical Infrastructure:

Using gas air compressors for pneumatic tools reduces reliance on electrical infrastructure. In situations where the electrical power supply is limited, unreliable, or expensive, gas compressors offer a viable alternative, ensuring consistent tool performance without concerns about power availability.

It’s important to note that gas air compressors emit exhaust gases during operation, so proper ventilation is necessary when using them in enclosed spaces to ensure the safety of workers.

In summary, gas air compressors can effectively power pneumatic tools, offering mobility, high power output, continuous operation, and suitability for various applications. They provide a reliable and portable solution for utilizing pneumatic tools in locations where electrical power supply may be limited or unavailable.

air compressor

What Fuels Are Commonly Used in Gas Air Compressors?

Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:

1. Gasoline:

Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.

2. Diesel:

Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.

3. Natural Gas:

Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.

4. Propane:

Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.

5. Biogas:

In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.

It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.

China wholesaler 75nm3 Explosion Proof Air-Coolling Oil-Free Ammonia Methane Natural Gas Diaphragm Compressor   air compressor partsChina wholesaler 75nm3 Explosion Proof Air-Coolling Oil-Free Ammonia Methane Natural Gas Diaphragm Compressor   air compressor parts
editor by CX 2024-02-16

China OEM Gl-150/6-200 10-1000nm3/H High Pressure 400bar Helium Hydrogen Gas Air Screw Diaphragm Compressor with Good quality

Product Description

Product Description

                         Reciprocating Completely Oil-Free Diaphragm Compressor
                                                     ( Blue Font To View Hyperlink)

Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
Advantages
1.Good sealing performance
Diaphragm compressor is a kind of special structure displacement compressor.The gas does not need lubrication,the sealing performance is good,the compression medium does not contact with any lubricant,and there will be no pollution in the compression process.It is especially suitable for high purity(99.9999%),rate,extremely corrosive,toxic and harmful,inflammable and explosive.Compression,transportation and bottle filling of radioactive gases.Membrane head is sealed with inlaid double O-ring,and its sealing effect is far better than that of open type.
2.Cylinder has good heat dissipation performance
The working cylinder of diaphragm compressor has good heat dissipation performance and is close to isothermal compression.It can adopt higher compression ratio and is suitable for compressing high-pressure gas.
3.Compressor speed is low and service life of vulnerable parts is prolonged.The new type of diaphragm cavity curve improve the volume efficiency of the compressor,optimize the value type,and adopt special heat treatment method for diaphragm,which greatly improves the service life of the compressor.
4.The high efficiency cooler is adopted,which makes the whole machine low in temperature and high in efficiency.The service life of lubricating oil,O-ring and value spring can be prolonged appropriately .Under the condition of meeting the buyer’s technological parameters,the structure is more advanced,reasonable and energy-saving.
5.The diaphragm rupture alarm structure is advanced,reasonable and reliable.The diaphragm installation has no directionality and is easy to replace.
6.The parts and components of the whole equipment are concentrated on a skid-mounted chassis,which is convenient for transportation,installation and management.

Reference specification

  Model Cooling water consumption (t/h) Displacement (Nm³/h) Intake pressure (MPa) Exhaust pressure (MPa) Dimensions L×W×H(mm) Weight (t) Motor Power (kW)
1 GL-10/160 1 10 atmo 16 2200×1200×1300 1.6 7.5
2 GL-25/15 1 25 tomo 1.5 2200×1200×1300 1.6 7.5
3 GL-20/12-160 1 20 1.2 16 2200×1200×1300 1.6 7.5
4 GL-70/5-35 1.5 70 0.5 3.5 2000×1000×1200 1.6 15
5 GL-20/10-150 1.5 20 1.0 15 2200×1200×1300 1.6 15
6 GL-25/5-150 1.5 25 0.5 15 2200×1200×1300 1.6 15
7 GL-45/5-150 2 45 0.5 15 2600×1300×1300 1.9 18.5
8 GL-30/10-150 1.5 30 1.0 15 2300×1300×1300 1.7 11
9 GL-30/5-160 2 30 0.5 16 2800×1300×1200 2.0 18.5
10 GL-80/0.05-4 4.5 80 0.005 0.4 3500×1600×2100 4.5 37
11 GL-110/5-25 1.4 110 0.5 2.5 2800×1800×2000 3.6 22
12 GL-150/0.3-5 1.1 150 0.03 0.5 3230×1770×2200 4.2 18.5
13 GL-110/10-200 2.1 110 1 20 2900×2000×1700 4 30
14 GL-170/2.5-18 1.6 170 0.25 1.8 2900×2000×1700 4 22
15 GL-400/20-50 2.2 400 2.0 5.0 4000×2500×2200 4.5 30
16 GL-40/100 3.0 40 0.0 10 3700×1750×2000 3.8 30
17 GL-900/300-500 3.0 900 30 50 3500×2350×2300 3.5 55
18 GL-100/3-200 3.5 100 0.3 20 3700×1750×2150 5.2 55

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 18 Months
Warranty: 18 Months
Principle: Displacement Compressor
Application: High Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof
Mute: Low Noise
Customization:
Available

|

air compressor

What Is the Fuel Efficiency of Gas Air Compressors?

The fuel efficiency of gas air compressors can vary depending on several factors, including the compressor’s design, engine size, load capacity, and usage patterns. Gas air compressors typically use internal combustion engines powered by gasoline or propane to generate the mechanical energy required for compressing air. Here’s a detailed explanation of the factors that can influence the fuel efficiency of gas air compressors:

1. Engine Design and Size:

The design and size of the engine in a gas air compressor can impact its fuel efficiency. Engines with advanced technologies such as fuel injection and electronic controls tend to offer better fuel efficiency compared to older carbureted engines. Additionally, larger engines may consume more fuel to produce the required power, resulting in lower fuel efficiency compared to smaller engines for the same workload.

2. Load Capacity and Usage Patterns:

The load capacity and usage patterns of the gas air compressor play a significant role in fuel efficiency. Compressors operating at or near their maximum load capacity for extended periods may consume more fuel compared to compressors operating at lower loads. Additionally, compressors used intermittently or for lighter tasks may have better fuel efficiency due to reduced demand on the engine.

3. Maintenance and Tuning:

Proper maintenance and tuning of the gas air compressor’s engine can improve fuel efficiency. Regular maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug inspection, and tuning the engine to the manufacturer’s specifications can help ensure optimal engine performance and fuel efficiency.

4. Operating Conditions:

The operating conditions, including ambient temperature, altitude, and humidity, can affect the fuel efficiency of gas air compressors. Extreme temperatures or high altitudes may require the engine to work harder, resulting in increased fuel consumption. Additionally, operating in humid conditions can affect the combustion process and potentially impact fuel efficiency.

5. Fuel Type:

The type of fuel used in the gas air compressor can influence its fuel efficiency. Gasoline and propane are common fuel choices for gas air compressors. The energy content and combustion characteristics of each fuel can affect the amount of fuel consumed per unit of work done. It is important to consider the specific fuel requirements and recommendations of the compressor manufacturer for optimal fuel efficiency.

6. Operator Skills and Practices:

The skills and practices of the operator can also impact fuel efficiency. Proper operation techniques, such as avoiding excessive idling, maintaining consistent engine speeds, and minimizing unnecessary load cycles, can contribute to improved fuel efficiency.

It is important to note that specific fuel efficiency ratings for gas air compressors can vary widely depending on the aforementioned factors. Manufacturers may provide estimated fuel consumption rates or fuel efficiency data for their specific compressor models, which can serve as a reference point when comparing different models or making purchasing decisions.

Ultimately, to maximize fuel efficiency, it is recommended to select a gas air compressor that suits the intended application, perform regular maintenance, follow the manufacturer’s guidelines, and operate the compressor efficiently based on the workload and conditions.

air compressor

How Do You Transport Gas Air Compressors to Different Job Sites?

Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:

1. Equipment Size and Weight:

The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.

2. Transportation Modes:

Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:

  • Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
  • Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
  • Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.

3. Securing and Protection:

It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.

4. Permits and Regulations:

Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.

5. Route Planning:

Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.

6. Equipment Inspection and Maintenance:

Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.

In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.

air compressor

What Are the Primary Applications of Gas Air Compressors?

Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:

1. Construction Industry:

Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.

2. Agriculture and Farming:

Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.

3. Recreational Activities:

Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.

4. Mobile Service Operations:

Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.

5. Remote Job Sites:

Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.

6. Emergency and Backup Power:

In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.

7. Sandblasting and Surface Preparation:

Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.

8. Off-Road and Outdoor Equipment:

Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.

Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.

China OEM Gl-150/6-200 10-1000nm3/H High Pressure 400bar Helium Hydrogen Gas Air Screw Diaphragm Compressor   with Good qualityChina OEM Gl-150/6-200 10-1000nm3/H High Pressure 400bar Helium Hydrogen Gas Air Screw Diaphragm Compressor   with Good quality
editor by CX 2024-02-07

China manufacturer High Pressure 320bar Hydrogen Gas Piston Diaphragm Compressor air compressor parts

Product Description

Company Profile

 

we have hydrogen production compressors, filling compressors, and hydrogen refueling station compressors to achieve full coverage of hydrogen energy compressors, one-stop supply and service. The displacement of a single hydrogen production compressor can reach 2000Nm3/min, the displacement of a single filling compressor can reach 2000Nm3/h, and the displacement of a single compressor at a hydrogen refueling station can reach 2000Nm3/h, fully covering compressors in the hydrogen energy industry need.
 

Product Description

Piston compressors are a type of positive displacement compressor that are commonly used in the chemical industry for a variety of applications. These compressors work by using a piston and cylinder to compress gas or air, which creates pressure and allows it to be transported through pipelines or used in other processes.

In the chemical industry, piston compressors are used for a variety of functions, including:

Gas compression – Piston compressors are used to compress natural gas, hydrogen, and other gases used in chemical processes.

Pneumatic conveying – Piston compressors are used to transport materials in a powdered or granular form through pipelines.

Refrigeration – Piston compressors are used in refrigeration systems to compress refrigerant gases, which are then used to cool industrial processes and equipment.

Process air compression – Piston compressors are used to compress air for use in chemical processes, such as in pneumatic equipment and air-powered tools.

Piston compressors are popular in the chemical industry because they are reliable, efficient, and can handle specific types of gases and air with ease. Additionally, they require minimal maintenance and can operate at high pressures, making them suitable for many applications

When choosing a piston compressor for use in the chemical industry, it is important to consider factors such as:

Type of gas or air being compressed – Different types of gases and air require different types of compression.

Required flow rate and pressure – The capacity and pressure capabilities of the compressor must meet the requirements of the application.

Environmental conditions – Factors such as temperature, humidity, and altitude can affect the performance of the compressor.

Maintenance requirements – The frequency and complexity of maintenance and servicing should be considered when selecting a compressor.

Overall, piston compressors are an important tool in the chemical industry, providing reliable and efficient compression for a variety of applications. Choosing the right compressor for the specific application is critical to ensuring optimal performance and efficiency.
 

Product Parameters

 

The machine is customized according to customer need, the specific price depends on the configuration requirements (gas composition, exhaust volume and pressure).quotation will be given according the specific parameters.

Hydrogen gas production compressor
parameter           industry hydrogen from natural gas Hydrogen from coke oven gas Chemical tail gas recovery Fluorine alkali tail gas recovery other
Suction pressure MPa(G) 0-0.5 0-0.2 0-1.0 0-0.1  
discharge pressureMPa(G) 1.0-3.0 0.8-2.3 1.5-3.0 0.8-2.5  
capacity  Nm3/min 5-50 10-200 10-200 8-100  
Compression levels 1-3 1-4 1-6 1-5 1-6
motor power(KW) 30-2000
skid mounted skid mounted
Digital Analog Computing yes
systolic algorithm yes
Service Guarantee Professional service team, 7X24 hours all day service

 

Hydrogen filling compressor + hydrogen refueling station compressor
parameter              industry 45Mpahydrogen refueling station 90Mpa hydrogen refueling station Hydrogen tank truck Hydrogen flushed into the bottle High pressure hydrogen delivery
Suction pressure MPa(G) 3-20 10-30 0.8-3.0 0.1-30 0.8-3.0
discharge pressureMPa(G) 45 90 20.0-22.20 15.0-20.0 5.2-20.0
capacity  Nm3/min 200-2000 100-1000 300-2000 10-800 100-1500
Compression levels 1-2 1-2 1-3 1-2 1-2
motor power(KW) 30-200 30-185 75-315 3-160 22-200
skid mounted skid mounted
Digital Analog Computing yes
Finite Element Analysis yes
Service Guarantee Professional service team, 7X24 hours all day service        

 

Detailed Photos

 


After-sales Service: 12 Month
Warranty: 12 Month
Lubrication Style: Oil-free

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air compressor

What Is the Noise Level of Gas Air Compressors?

The noise level of gas air compressors can vary depending on several factors, including the compressor’s design, engine type, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:

1. Compressor Design:

The design of the gas air compressor can influence its noise level. Some compressors are engineered with noise reduction in mind, utilizing features such as sound insulation, vibration dampening materials, and mufflers to minimize noise generation. Compressors with enclosed cabinets or acoustic enclosures tend to have lower noise levels compared to open-frame compressors.

2. Engine Type:

The type of engine used in the gas air compressor can impact the noise level. Gas air compressors typically use internal combustion engines powered by gasoline or propane. Gasoline engines tend to produce higher noise levels compared to diesel engines or electric motors. However, advancements in engine technology have led to quieter gasoline engines with improved noise control.

3. Operating Conditions:

The operating conditions of the gas air compressor can affect the noise level. Factors such as the load capacity, speed of operation, and ambient temperature can influence the amount of noise generated. Compressors operating at higher loads or speeds may produce more noise compared to those running at lower levels.

4. Noise-Reducing Features:

Some gas air compressors are equipped with noise-reducing features to minimize sound emissions. These may include built-in silencers, acoustic enclosures, or noise-absorbing materials. Such features help dampen the noise produced by the compressor and reduce its overall noise level.

5. Manufacturer Specifications:

Manufacturers often provide noise level specifications for their gas air compressors. These specifications typically indicate the sound pressure level (SPL) in decibels (dB) at a specific distance from the compressor. It is important to refer to these specifications to get an idea of the expected noise level of a particular compressor model.

6. Distance and Location:

The distance between the gas air compressor and the listener can impact the perceived noise level. As sound waves disperse, the noise level decreases with distance. Locating the compressor in an area that is isolated or distant from occupied spaces can help minimize the impact of noise on the surrounding environment.

It is important to note that gas air compressors, especially those used in industrial or heavy-duty applications, can generate substantial noise levels. Occupational health and safety regulations may require the use of hearing protection for individuals working in close proximity to loud compressors.

Overall, the noise level of gas air compressors can vary, and it is advisable to consult the manufacturer’s specifications and consider noise-reducing features when selecting a compressor. Proper maintenance, such as regular lubrication and inspection of components, can also help minimize noise levels and ensure optimal performance.

air compressor

What Are the Key Components of a Gas Air Compressor Control Panel?

A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:

1. Power Switch:

The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.

2. Pressure Gauges:

Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).

3. Control Knobs or Buttons:

Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.

4. Emergency Stop Button:

An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.

5. Motor Start/Stop Buttons:

Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.

6. Control Indicators:

Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.

7. Control Panel Display:

Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.

8. Start/Stop Control Circuit:

The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.

9. Safety and Protection Devices:

Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.

10. Control Panel Enclosure:

The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.

In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.

air compressor

How Does a Gas Air Compressor Work?

A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:

1. Gas Engine:

A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.

2. Compressor Pump:

The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.

3. Intake Stroke:

In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.

4. Compression Stroke:

During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.

5. Discharge Stroke:

Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.

6. Pressure Regulation:

Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.

7. Storage and Application:

The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.

Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.

China manufacturer High Pressure 320bar Hydrogen Gas Piston Diaphragm Compressor   air compressor partsChina manufacturer High Pressure 320bar Hydrogen Gas Piston Diaphragm Compressor   air compressor parts
editor by CX 2023-11-21

China Best Sales Gv-12/5-320 High Duty Gas Transporting Equipment Nitrogen Air Diaphragm Compressor with high quality

Product Description

 

Reciprotating Completely Oil-Free Diaphragm/Piston Compressor
( Blue Font To View Hyperlink)

Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.

Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)

GV Model Simple Description
GV diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
Advantages
No leakage: the compressor membrane head is sealed by static “O” ring. The O “ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, the diaphragm is made of 301 stainless steel.
Small tightening torque: “O” ring seal, can reduce flange bolt tightening torque, reduce shutdown maintenance time.

GV Model Specification

Number Model Cooling water consumption(t/h) Exhaust volume
Nm3/h)
Intake pressure
(MPa)
Exhaust pressure
(MPa)
Overall dimension
LxWxH(mm)
Weight
(t)
Motor power
(KW)
The piston stroke of the following products is 70mm
1 GV-8/8-160 0.5 8 0.8 16 1310x686x980 0.65 3
2 GV-10/6-160 0.8 10 0.6~0.7 16 1200x600x1100 0.5 4
3 GV-10/8-160 0.8 10 0.8 16 1330x740x 1080 0.65 4
4 GV-10/4-160 0.8 10 0.4 16 1330x740x1000 0.65 4
5 GV-7/8-350 0.8 7 0.8 16 1300x610x920 0.8 4
6 GV-15/5-160 0.8 15 0.5 16 1330x740x920 0.7 5.5
7 GV-5/7-350 1 5 0.7 35 1400x845x1100 0.8 5.5
The piston stroke of the following products is 95mm
8 GV-5/200 0.4 5 Normal pressure 20 1500x780x1080 0.75 3
9 GV-5/1-200 0.3 5 0.1 20 1520 x 800 x 1050 0.75 3
10 GV-11/1-25 0.6 11 0.1 2.5 1500x780x1080 0.85 4
11 GV-12/2-150 1 12 0.2 15 1600x776x1080 0.75 5.5
12 GV-20/W-160 0.8 20 1 16 1500x800x 1200 0.8 5.5
13 GV-30/5-30 0.8 30 0.5 1 1588x 768 x 1185 0.98 5.5
14 GV-10/1-40 0.4 10 0.1 4 1475 x 580×1000 1 5.5
15 GV-20/4 0.6 20 Normal pressure 0.4 1500x900x1100 1 5.5
16 GV-70/5-10 1-5 70 0.5 1 1595 x 795 x 1220 1 5.5
17 GV-8/5-210 0.4 8 0.5 21 1600 x 880×1160 1.02 5.5
18 GV-20/1-25 0.4 20 0.1 2.5 1450 x 840×1120 1.05 5.5
19 GV-20/10 – 350 1.2 20 1 35 1500x750x1140 0.8 7.5
20 GV-15/5-350 1-05 15 0.5 35 1600 x 835x 1200 1 7.5
21 GV-20/8-250 1.2 20 0.8 25 1520x825x1126 1 7.5
22 GV-12/5-320 1.2 12 0.5 32 1600 x 835x 1130 1 7.5
23 GV-15/8-350 1.1 15 0.8 35 1520x820x1160 1.02 7.5
24 GV-18/10-350 1.2 18 1 35 1255 x 800 x 1480 1.2 7.5
25 GV-35/4-25 0.3 35 0.4 2.5 1500x810x1100 1 7.5
26 GV-50/6.5-36 2.25 50 0.65 3.6 1450x850x1120 1.048 7.5
27 GV-20/5-200 1-2 20 0.5 20 1500x780x1080 0.8 7.5
The piston stroke of the following products is 130mm
28 GV-20/3-200 1.2 20 0.3 20 2030 x 1125 x 1430 1.8 15
29 GV-25/5 -160 1.2 25 0.5 16 1930 x 1150 x 1450 1.8 15
30 GV-40/0.5-10 1.2 40 0.05 1.00 2035 x 1070 x 1730 1.8 15
31 GV-20/200 1.2 20 Normal pressure 20 1850 x 1160 x 1400 1.85 15
32 GV-90/30-200 1.2 90 3 20 2030 x 970 x 1700 1-8 22
33 GV-30/8-350 2.4 30 0.8 35 2030 x 1125 x 1430 1.8 22
34 GV-30/8-350 2.4 30 0.8 35 2040 x 1125 x 1430 1.8 22
35 GV-60/10-160 3 60 1 16 1800 x 1100 x 1400 1.8 22
36 GV-60/5-160 3 60 0.5 16 2030 x 1125 x 1430 1.8 22
37 GV-40/10-400 2 40 1 40 2000 x 1150 x 1500 1.8 22
38 GV-60/10-350 2.4 60 1 35 2070 x 1125 x 1430 1.8 22
39 GV-30/5-350 2 30 0.5 35 1900 x 1130 x 1450 2 22
40 GV-40/2.5-160 2 40 0.25 16 1900 x 1130 x 1450 2 22
41 GV-150/3.5-30 2 150 0.35 3 1900 x 1130 x 1450 2 22
42 GV-70/2.5-80 2 70 0.25 8 1880 x 1060 x 1400 2.12 22
43 GV-80/2.5-80 2 80 0.25 8 1880 x 1060 x 1400 2.12 22
44 GV-120/3.5-12 3.6 120 0.35 1.2 2030 x 1045 x 1700 2.2 22
45 GV-100/7-25 1.2 100 0.7 2.5 2030 x 1045 x 1700 1.9 30
46 GV-50/5-210 2 50 0.5 21 1900 x 1130 x 1450 2 30
47 GV-80/5-200 2 80 0.5 20 1900 x 1130 x 1450 2 22
48 GV-40/5-350 2 40 0.5 35 1900 x 1130 x 1450 2 30

Principle: Reciprocating Compressor
Application: High Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof
Mute: Mute
Lubrication Style: Oil-less
Drive Mode: Electric
Customization:
Available

|

What Is the Typical Lifespan of a Gas Air Compressor?

The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:

1. Quality of the Compressor:

The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.

2. Usage Patterns:

The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.

3. Maintenance Practices:

Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.

4. Environmental Conditions:

The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.

5. Proper Installation and Operation:

Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.

Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.

Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.

Can Gas Air Compressors Be Used for Gas Line Maintenance?

Gas air compressors can be used for certain aspects of gas line maintenance, primarily for tasks that require compressed air. Here’s a detailed explanation:

1. Clearing Debris and Cleaning:

Gas air compressors can be utilized to clear debris and clean gas lines. Compressed air can be directed through the gas lines to dislodge and remove dirt, dust, rust particles, or other contaminants that may accumulate over time. This helps maintain the integrity and efficiency of the gas lines.

2. Pressure Testing:

Gas line maintenance often involves pressure testing to ensure the lines can withstand the required operating pressures. Gas air compressors can provide the necessary compressed air to pressurize the lines for testing purposes. By pressurizing the gas lines with compressed air, technicians can identify any leaks or weaknesses in the system.

3. Leak Detection:

Gas air compressors can also be used in conjunction with appropriate leak detection equipment to identify and locate gas leaks in the gas lines. Compressed air can be introduced into the lines, and the detection equipment can then identify any areas where the compressed air escapes, indicating a potential gas leak.

4. Valve and Equipment Maintenance:

Gas line maintenance may involve the inspection, maintenance, or replacement of valves and associated equipment. Compressed air can be used to clean and blow out debris from valves, purge lines, or assist in the disassembly and reassembly of components.

5. Pipe Drying:

Gas air compressors can aid in drying gas lines after maintenance or repairs. By blowing compressed air through the lines, any residual moisture can be removed, ensuring the gas lines are dry before being put back into service.

6. Precautions and Regulations:

When using gas air compressors for gas line maintenance, it is essential to follow safety precautions and adhere to relevant regulations. Gas line maintenance often involves working in hazardous environments, and proper training, equipment, and procedures must be followed to ensure the safety of personnel and the integrity of the gas system.

It is important to note that gas air compressors should not be used directly for pressurizing or transporting natural gas or other combustible gases. Gas line maintenance tasks involving gas air compressors primarily focus on using compressed air for specific maintenance and testing purposes, as outlined above.

In summary, gas air compressors can be useful for certain aspects of gas line maintenance, including clearing debris, pressure testing, leak detection, valve and equipment maintenance, and pipe drying. However, it is crucial to follow safety guidelines and regulations when working with gas lines and compressed air to ensure the safety and integrity of the gas system.

What Is a Gas Air Compressor?

A gas air compressor is a type of air compressor that is powered by a gas engine instead of an electric motor. It uses a combustion engine, typically fueled by gasoline or diesel, to convert fuel energy into mechanical energy, which is then used to compress air. Here’s a detailed explanation of a gas air compressor:

1. Power Source:

A gas air compressor utilizes a gas engine as its power source. The engine can be fueled by gasoline, diesel, or other types of combustible gases, such as natural gas or propane. The combustion engine drives the compressor pump to draw in air and compress it to a higher pressure.

2. Portable and Versatile:

Gas air compressors are often designed to be portable and versatile. The gas engine provides mobility, allowing the compressor to be easily transported and used in different locations, including remote job sites or areas without access to electricity. This makes gas air compressors suitable for applications such as construction projects, outdoor activities, and mobile service operations.

3. Compressor Pump:

The compressor pump in a gas air compressor is responsible for drawing in air and compressing it. The pump can be of various types, including reciprocating, rotary screw, or centrifugal, depending on the specific design of the gas air compressor. The pump’s role is to increase the pressure of the incoming air, resulting in compressed air that can be used for various applications.

4. Pressure Regulation:

Gas air compressors typically feature pressure regulation mechanisms to control the output pressure of the compressed air. This allows users to adjust the pressure according to the requirements of the specific application. The pressure regulation system may include pressure gauges, regulators, and safety valves to ensure safe and reliable operation.

5. Applications:

Gas air compressors find applications in a wide range of industries and activities. They are commonly used in construction sites for powering pneumatic tools such as jackhammers, nail guns, and impact wrenches. Gas air compressors are also utilized in agriculture for operating air-powered machinery like sprayers and pneumatic seeders. Additionally, they are employed in recreational activities such as inflating tires, sports equipment, or inflatable structures.

6. Maintenance and Fuel Considerations:

Gas air compressors require regular maintenance, including engine servicing, oil changes, and filter replacements, to ensure optimal performance and longevity. The type of fuel used in the gas engine also needs to be considered. Gasoline-powered compressors are commonly used in smaller applications, while diesel-powered compressors are preferred for heavy-duty and continuous operation due to their higher fuel efficiency and durability.

Overall, a gas air compressor is an air compressor that is powered by a gas engine, offering mobility and versatility. It provides compressed air for various applications and is commonly used in construction, agriculture, and outdoor activities. Regular maintenance and fuel considerations are essential to ensure reliable operation and optimal performance.

China Best Sales Gv-12/5-320 High Duty Gas Transporting Equipment Nitrogen Air Diaphragm Compressor   with high qualityChina Best Sales Gv-12/5-320 High Duty Gas Transporting Equipment Nitrogen Air Diaphragm Compressor   with high quality
editor by CX 2023-09-30