Product Description
Low Noise Gas Industry Refrigerated Compressor With Air Dryer 16 Bar Screw Air Compressor
Product Description
Power output: 7-400 kW / 10-500 hp
Delivery rate: 0.8-71.2 m3/min / 28-2514 cfm
Pressure range: 7-30 bar
INTEGRATED SCREW AIR COMPRESSOR FEATURES
1.FOUR-IN-ONE ONE-PIECE сONVENIENT INSTALLATION AND OPERATION ON SITE.
2.ALL STEEL PIPE CONNECTIONS BEAR HIGH PRESSURE WITHOUT LEAKAGE POINT.
3.FREQUENCY сONVERSION OPERATION INTEGRATED HOST сONSTANT PRESSURE FAST, STABLE AND LOWENERGY CONSUMPTION.
4.FULL PNEUMATECH AFTERTREATMENT SOLVES LASER AIR USE PROBLEMS.
Product Parameters
Model | Power (kw) |
Working Pressure (bar) |
Flow (m³/min) |
M-7.5 | 7.5 | 8 | 1.0 |
10 | 0.8 | ||
13 | 0.7 | ||
16 | 0.6 | ||
M-11 | 11 | 8 | 1.5 |
10 | 1.4 | ||
13 | 1.0 | ||
16 | 0.9 | ||
M-15 | 15 | 8 | 2.0 |
10 | 1.9 | ||
13 | 1.6 | ||
16 | 1.2~1.5 | ||
20 | 0.9 | ||
30 | 1.1 | ||
M-22 | 22 | 8 | 3.6 |
10 | 3.2 | ||
13 | 2.4 | ||
16 | 2.2 | ||
20 | 1.8 | ||
M-37 | 37 | 8 | 6.3 |
10 | 5.4 | ||
13 | 4.8 | ||
16 | 3.3 | ||
20 | 3.2 | ||
25 | 2.2 | ||
30 | 2.2 | ||
What kind of air compressor is needed for the laser cutting machine?
The quality of compressed air has a direct impact on the quality of laser cutting. For this reason, the fiber laser air compressor must be equipped with a good dryer to remove the moisture as much as possible. Thus an air compressor with an integrated dryer is necessary. Besides, it’s also necessary to remove the oil and dust particles from the compressed air so the high precision filter group is also required.
Besides, the air compressor for laser cutting should make the laser cutting machine work continuously. To ensure this, an air tank should be mounted in the air compressor so as to guarantee the volume of the compressed air. Thus the mounted air compressor, or in other words, the tank air compressor is an ideal choice for laser cutting.
To sum up, the integrated air compressor is the best choice for a laser cutting machine. Hansmok provides the 4-in-1 Integrated air compressor: with a high-performance air compressor, air tank of large volume, air dryer, and high precision filter group, this 4-in-1 Air Compressor is your best choice for laser cutting machine.
Company Profile
Hansmok air compressor manufacturing factory has been in the business for over 5 years and we take pride in producing high-quality
and reliable air compressors to meet the diverse needs of our clients. Our manufacturing facility is equipped with the latest technology and state-of-the-art machinery to ensure efficient production processes.
We specialize in the production of high quality air compressors for various industries such as laser cutting, automotive, manufacturing, and healthcare. Our compressors are known for their durability, energy efficiency, and low maintenance costs.
Our team of skilled engineers and technicians work closely with our clients to understand their specific requirements and design custom-built air compressors. We also provide timely after-sales service and support to ensure our clients have a hassle-free experience.
We are committed to exceeding our clients’ expectations and delivering products of the highest quality. With our experience and expertise, we are confident that we can provide the best air compressors for your business needs.
Certifications
Packaging & Shipping
We will customize suitable wooden box packaging for your screw machine, so that your machine can receive better protection during
transportation. When receiving the goods, it will be a perfect screw machine.
After Sales Service
FAQ
Q1: Are you a manufacturer or trading company?
A: We are professional manufacturer with big modern factory in ZheJiang ,China. Both OEM & ODM service can be accepted.
Q2: What’s your delivery time?
A: Generally 3 to 7 days, if urgently order, please contact our sales in advance.
Q3: How long is your air compressor warranty?
A: One year for the whole machine and 2 years for screw air end, except consumble spare parts.
Q4: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal , Credit Card, and etc.
Also we could accept Dollar, RMB, Euro and other currency.
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Q5: How about your customer service?
A: 24 hours on-line service available. 48 hours problem solved promise.
Q6: How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3. CHINAMFG agents and after service avaiable
How Often Do I Need to Replace My Air Intake Filter?
Air compressors with air intake filters need to be cleaned weekly. If your filter has built up so much debris that you can’t get it completely clean, or the filter is torn, you should replace it right away.
How Do I Control Contaminants in My Compressed Air System?
It’s important to have an effective air filtration system to keep your compressed air clean. Geso systems can provide you with all the air filters you need to help keep your compressed air clean.
Do I Need an Air Dryer in Addition to My Air Compressor?
It’s often a good value for you to add an air dryer to your air compressor system, as your air compressor can put a great deal of water into the compressed air system. Your air dryer could potentially remove gallons of water each day.
Many businesses rely on air compressors to accomplish work safely and efficiently. Some industries that use compressors include:
· Agriculture · Manufacturing · Automobiles · Pharmaceutical · Food and beverage · Dental and medical · Construction
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After-sales Service: | 24*7 Online Service |
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Warranty: | 2 Year |
Lubrication Style: | Lubricated |
Cooling System: | Air Cooling |
Power Source: | AC Power |
Cylinder Position: | Vertical |
Can Gas Air Compressors Be Used in Cold Weather Conditions?
Gas air compressors are generally designed to operate in a wide range of environmental conditions, including cold weather. However, there are certain considerations and precautions to keep in mind when using gas air compressors in cold weather conditions. Here’s a detailed explanation:
1. Cold Start-Up:
In cold weather, starting a gas air compressor can be more challenging due to the low temperatures affecting the engine’s performance. It is important to follow the manufacturer’s recommendations for cold start procedures, which may include preheating the engine, using a cold weather starting aid, or ensuring the proper fuel mixture. These measures help facilitate smooth start-up and prevent potential damage to the engine.
2. Fuel Type:
Consider the type of fuel used in the gas air compressor. Some fuels, such as gasoline, can be more susceptible to cold weather issues like vapor lock or fuel line freezing. In extremely cold conditions, it may be necessary to use a fuel additive or switch to a fuel type that is better suited for cold weather operation, such as winter-grade gasoline or propane.
3. Lubrication:
Cold temperatures can affect the viscosity of the oil used in the compressor’s engine. It is important to use the recommended oil grade suitable for cold weather conditions. Thicker oil can become sluggish and impede proper lubrication, while oil that is too thin may not provide adequate protection. Consult the manufacturer’s guidelines for the appropriate oil viscosity range for cold weather operation.
4. Moisture Management:
In cold weather, moisture can condense more readily in the compressed air system. It is crucial to properly drain the moisture from the compressor tank and ensure the air lines are free from any accumulated moisture. Failure to manage moisture can lead to corrosion, freezing of air lines, and decreased performance.
5. Protection from Freezing:
In extremely cold conditions, it is important to protect the gas air compressor from freezing. This may involve using insulated covers or enclosures, providing heat sources in the compressor area, or storing the compressor in a temperature-controlled environment when not in use. Taking measures to prevent freezing helps maintain proper operation and prevents potential damage to the compressor components.
6. Monitoring Performance:
Regularly monitor the performance of the gas air compressor in cold weather conditions. Pay attention to any changes in operation, such as reduced air pressure, increased noise, or difficulties in starting. Promptly address any issues and consult the manufacturer or a qualified technician if necessary.
By considering these factors and taking appropriate precautions, gas air compressors can be effectively used in cold weather conditions. However, it is important to consult the specific guidelines provided by the manufacturer for your compressor model, as they may have additional recommendations or specifications for cold weather operation.
What Are the Key Components of a Gas Air Compressor Control Panel?
A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:
1. Power Switch:
The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.
2. Pressure Gauges:
Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).
3. Control Knobs or Buttons:
Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.
4. Emergency Stop Button:
An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.
5. Motor Start/Stop Buttons:
Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.
6. Control Indicators:
Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.
7. Control Panel Display:
Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.
8. Start/Stop Control Circuit:
The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.
9. Safety and Protection Devices:
Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.
10. Control Panel Enclosure:
The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.
In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.
Can Gas Air Compressors Be Used in Remote Locations?
Yes, gas air compressors are well-suited for use in remote locations where access to electricity may be limited or unavailable. Their portability and reliance on gas engines make them an ideal choice for providing a reliable source of compressed air in such environments. Here’s a detailed explanation of how gas air compressors can be used in remote locations:
1. Independence from Electrical Grid:
Gas air compressors do not require a direct connection to the electrical grid, unlike electric air compressors. This independence from the electrical grid allows gas air compressors to be used in remote locations, such as wilderness areas, remote job sites, or off-grid locations, where it may be impractical or cost-prohibitive to establish electrical infrastructure.
2. Mobility and Portability:
Gas air compressors are designed to be portable and easy to transport. They are often equipped with handles, wheels, or trailers, making them suitable for remote locations. The gas engine powering the compressor provides mobility, allowing the compressor to be moved to different areas within the remote location as needed.
3. Fuel Versatility:
Gas air compressors can be fueled by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This fuel versatility ensures that gas air compressors can adapt to the available fuel sources in remote locations. For example, if gasoline or diesel is readily available, the gas air compressor can be fueled with these fuels. Similarly, if natural gas or propane is accessible, the compressor can be configured to run on these gases.
4. On-Site Power Generation:
In remote locations where electricity is limited, gas air compressors can serve as on-site power generators. They can power not only the compressor itself but also other equipment or tools that require electricity for operation. This versatility makes gas air compressors useful for a wide range of applications in remote locations, such as powering lights, tools, communication devices, or small appliances.
5. Off-Grid Operations:
Gas air compressors enable off-grid operations, allowing tasks and activities to be carried out in remote locations without relying on external power sources. This is particularly valuable in industries such as mining, oil and gas exploration, forestry, or construction, where operations may take place in remote and isolated areas. Gas air compressors provide the necessary compressed air for pneumatic tools, drilling equipment, and other machinery required for these operations.
6. Emergency Preparedness:
Gas air compressors are also beneficial for emergency preparedness in remote locations. In situations where natural disasters or emergencies disrupt the power supply, gas air compressors can provide a reliable source of compressed air for essential equipment and systems. They can power emergency lighting, communication devices, medical equipment, or backup generators, ensuring operational continuity in critical situations.
7. Adaptability to Challenging Environments:
Gas air compressors are designed to withstand various environmental conditions, including extreme temperatures, humidity, dust, and vibrations. This adaptability to challenging environments makes them suitable for use in remote locations, where environmental conditions may be harsh or unpredictable.
Overall, gas air compressors can be effectively used in remote locations due to their independence from the electrical grid, mobility, fuel versatility, on-site power generation capabilities, suitability for off-grid operations, emergency preparedness, and adaptability to challenging environments. These compressors provide a reliable source of compressed air, enabling a wide range of applications in remote settings.
editor by CX 2024-04-22
China wholesaler Air Dryer / Combined Air Dryer / Air Cooled Refrigerated Combined Air Dryer Compressor for Sale air compressor for car
Product Description
Air Dryer / Combined air dryer / Air cooled refrigerated combined air dryer compressor for sale
Detailed Photos
(1) Air-cooled combined dryer
Technological Process of the Combined Low Dew Point Compressed Air Dryer
Symbol | Name | Symbol | Name |
1 | Refrigerant Compressor | 15 | Air Pressure Gauge |
2 | Oil Separator | 16 | Heat Exchanger |
3 | Condenser | 17 | Pressure Relief Valve |
4 | Dryer Filter | 18,19 | Check Valve |
5 | Sight Lens | 20,21 | Check Valve(Heat Type) |
6 | Bulge Thermal Expansion Valve | 22,23,24,25 | Pneumatic Valve |
7 | Hot Gas Bypass Valve | 26,29,30,33 | Diffuser |
8 | Vaporizer | 27,31 | Air Pressure Gauge |
9 | Humidity Sensor | 28,32 | Adsorption Vessel |
10 | Evaporator | 34,35,36,37 | Pilot Solenoid Valve |
11 | Refrigerant Low Pressure Gauge |
38 | Muffler |
12 | Refrigerant Low Pressure Gauge |
39 | Flow Regulating Valve(Heatless Type) |
13 | High and Low Pressure Controller | 40 | Throttling Orifice Plate(Heat Type) |
14 | Gas Liquid Separator | 41 | Electical Heater(Heat Type) |
General Introduction:
Commonly, there are 2 kinds of compressed air dryer: refrigerated compressed air dryer and regeneration adsorption one. The refrigerated compressed air dryer is quite energy-saving without any air loss, While it is limited by the dew point temperature. The regeneration adsorption compressed air dryer can reach a quiet low dew point, but it has the shortcoming of big air loss and high energy consumption.
The CZPT combined low dew point compressed air dryer takes the maximum advantages of the above 2 kinds of dryers through reasonable pipeline connection and capacity matching, which ensure its economic operation and high quality of low dew point finished air.
Operating Principle:
Firstly, the hot and wet compressed air from the compressor is heat exchange with dried cold compressed air in the heat exchanger. Then it will be cooled down to about 2ºC by evaporator. Under this pressure dew point, the majority of vapor water in the compressed air is eliminated and discharged. After these processes, the low temperature air goes into the heat exchanger to cool the high wet compressed air, at the same time, itself temperature goes up in order to prevent the condensation of dew on the surface of pipelines. Last, low moisture compressed air dryer goes into the adsorption vessel to be further dried in order to get the good dew point.
(2) Water-Cooled Combined Type Air Dryer
Working condition and technical data
Maximum inlet air temperature:45ºC
Ambient temperature range:5-50ºC
Pressure range:0.6-1.0Mpa
Pressure dew point:-20ºC ~ -40ºC
Regeneration gas consumption:3-5%
Cooling mode: water cooling (industrial circulating cooling water)
Cooling water pressure range: 0.2-0.4mpa
Maximum cooling water inlet temperature: 38 ºC
Intake oil content: ≤ 0.1ppm
Power supply: 6-12nm 3 / min: AC 220 V / 50 Hz
15nm3 / min and above: AC 380V / 220V / 50Hz
Cycle: T = 40 (min)
Refrigerant: R22 (R407C / R134a optional)
Design condition: inlet temperature: 38 ºC
Ambient temperature: 38 ºC
Working pressure: 0.7MPa
Cooling water inlet temperature: 32 ºC
Pressure loss: ≤ 5% of design pressure
Note: the water-cooled equipment above 80 cubic CZPT are split bare machines. Other special requirements are welcome to customize.
Product features
- Low dew point:The combined low dew point dryer can reach very low pressure dew point, which can reach below – 40 ºC in general, and – 70 ºC at least according to different user requirements;
- Low energy consumption: the regeneration gas consumption of combined low dew point dryer is only 3% – 5%, which greatly saves the compressed air consumption;
- It can provide compressed air with different dew points for different air consumption points;
- All the operation switches and display instruments of the combined low dew point compressed air dryer are concentrated on the panel of the box plate. The refrigeration type compressed air dryer and the adsorption regeneration compressed air dryer can operate independently or simultaneously with cold and suction according to the customer’s needs;
- The gas-liquid separator adopts the patented three-stage separation mode: direct collision separation + low-speed centrifugal separation + stainless steel wire mesh demisting separation. 99.9% of liquid water is separated from the cooled compressed air. The second evaporation of textile moisture can ensure the low dew point quality of finished gas.
- High quality switching valve, stable and reliable, can ensure the integrity of the working process and prolong the working life of components.
- The refrigeration compressor adopts CZPT of Denmark, CZPT of ZheJiang , CZPT of Japan, CZPT of Germany, CZPT of Germany, CZPT of France and other companies of fully closed or semi closed refrigeration compressor, which has stable operation, low noise, high cop, reliable performance and long power saving life;
Product Parameters
(1) Air-Cooled Combined Type Air Dryer specification
Model |
Air capacity (Nm3/min) |
Desiccant weight(kg) | Air connector dia | Refrigerant power (HP) |
Air flow (Nm3/h) |
Fan power(W) | Voltage (V) |
Dryer Net Weight (kg) |
Length(mm) | Wideth(mm) | Height(mm) |
SDZF-1 | 1.2 | 25 | G1″ | 1/2 | 745 | 1×50 | 220 | 400 | 1080 | 850 | 1460 |
SDZF-2 | 2.5 | 40 | G1″ | 1/2 | 745 | 1×50 | 220 | 440 | 1100 | 900 | 2050 |
SDZF-3 | 3.6 | 60 | G1″ | 3/4 | 1330 | 1×100 | 220 | 460 | 1200 | 1000 | 1808 |
SDZF-4.5 | 5 | 85 | G1 1/2″ | 1 | 2670 | 1×135 | 220 | 660 | 1290 | 1030 | 2263 |
SDZF-6 | 6.8 | 105 | G1 1/2″ | 1.5 | 4500 | 1×230 | 220 | 775 | 1500 | 1105 | 1931 |
SDZF-8 | 8.5 | 150 | G2″ | 2 | 5340 | 2×135 | 220 | 970 | 1500 | 1240 | 2016 |
SDZF-10 | 10.9 | 185 | G2″ | 2.5 | 5340 | 2×135 | 220 | 1120 | 1500 | 1240 | 2316 |
SDZF-12 | 12.8 | 185 | G2″ | 2.5 | 5340 | 2×135 | 220 | 1120 | 1500 | 1240 | 2316 |
SDZF-15 | 16 | 310 | DN65 | 3 | 7600 | 2×190 | 380/220 | 1700 | 1960 | 1450 | 2342 |
SDZF-20 | 22 | 395 | DN65 | 4 | 7600 | 2×190 | 380/220 | 1800 | 1980 | 1600 | 2408 |
SDZF-25 | 26.8 | 492 | DN80 | 5 | 9000 | 2×230 | 380/220 | 2100 | 2270 | 1700 | 2460 |
SDZF-30 | 32 | 600 | DN80 | 6 | 9000 | 2×230 | 380/220 | 2300 | 2420 | 1780 | 2506 |
SDZF-40 | 43.5 | 725 | DN100 | 7 | 12500 | 2×420 | 380/220 | 2700 | 2100 | 2340 | 2673 |
SDZF-50 | 53 | 855 | DN100 | 10 | 13500 | 3×230 | 380/220 | 2900 | 2100 | 2390 | 2687 |
SDZF-60 | 67 | 1005 | DN125 | 12 | 18750 | 3×420 | 380/220 | 3350 | 2250 | 2600 | 2814 |
SDZF-80 | 90 | 1335 | DN125 | 13.3 | 25000 | 4×420 | 380/220 | 4200 | 2640 | 2600 | 2866 |
Note:Design conditions: working pressure: 7bar, inlet temperature: 38ºC, pressure dew point: -20ºC
(2) Water-Cooled Combined Type Air Dryer
Product specifications
model | Air capacity (Nm3/min) |
Weight of desiccant(kg) | Air nozzle diameter | Diameter of cooling water pipe | Cooling power (HP) |
Cooling water flow (Nm3/h) |
Voltage (V) |
Equipment weight (kg) |
L(mm) | W(mm) | H(mm) |
SDZW-6 | 6.8 | 105 | G1 1/2″ | R1″ | 1.5 | 1.2 | 220 | 760 | 1500 | 1160 | 1940 |
SDZW-8 | 8.5 | 150 | G2″ | R1″ | 2 | 1.2 | 220 | 960 | 1500 | 1100 | 2016 |
SDZW-10 | 10.9 | 185 | G2″ | R1″ | 2.5 | 1.6 | 220 | 1120 | 1500 | 1240 | 2316 |
SDZW-12 | 12.8 | 185 | G2″ | R1″ | 2.5 | 1.8 | 220 | 1150 | 1500 | 1240 | 2316 |
SDZW-15 | 16 | 275 | DN65 | R1″ | 3 | 2 | 380/220 | 1660 | 1960 | 1450 | 2196 |
SDZW-20 | 22 | 395 | DN65 | R1 1/2″ | 4 | 3 | 380/220 | 1740 | 1970 | 1600 | 2475 |
SDZW-25 | 26.8 | 495 | DN80 | R1 1/2″ | 5 | 3.6 | 380/220 | 2075 | 2030 | 1630 | 2505 |
SDZW-30 | 32 | 605 | DN80 | R1 1/2″ | 6 | 4.6 | 380/220 | 2200 | 2240 | 1840 | 2519 |
SDZW-40 | 43.5 | 725 | DN100 | R1 1/2″ | 7 | 5.6 | 380/220 | 2784 | 2360 | 1900 | 2637 |
SDZW-50 | 53 | 860 | DN100 | R1 1/2″ | 10 | 7.2 | 380/220 | 3144 | 2400 | 2000 | 2638 |
SDZW-60 | 67 | 1005 | DN125 | R1 1/2″ | 12 | 9.2 | 380/220 | 3361 | 2540 | 2100 | 2719 |
SDZW-80 | 90 | 1335 | DN125 | R1 1/2″ | 13.3 | 10.8 | 380/220 | 4500 | 2640 | 2450 | 2818 |
SDZW-100 | 110 | 2155 | DN150 | R1 1/2″ | 20 | 12.4 | 380/220 | 6550 | 2680 | 2670 | 2985 |
SDZW-120 | 130 | 2650 | DN150 | R2″ | 25 | 14.6 | 380/220 | 7810 | 2820 | 2800 | 3041 |
SDZW-150 | 160 | 3205 | DN200 | R2″ | 25 | 16.2 | 380/220 | 8500 | 3290 | 3130 | 3190 |
SDZW-200 | 210 | 3825 | DN200 | R2 1/2″ | 40 | 18.6 | 380/220 | 9600 | 3350 | 3375 | 3309 |
SDZW-250 | 260 | 5260 | DN250 | R2 1/2″ | 60 | 24.4 | 380/220 | Detailed parameters and consultation with manufacturers | |||
SDZW-300 | 315 | 6160 | DN250 | R3″ | 70 | 30.5 | 380/220 | Detailed parameters and consultation with manufacturers |
Optional Accessories
- Micro heat type
- Dew point display
- Dew point energy saving control
- Special voltage
- Environmental refrigerant
- – 70 ºC dew point
- Not limited to this
Company Profile
Certifications
Packaging & Shipping
FAQ
After-sales Service: | Ok |
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Warranty: | 1 Year |
Flow: | Cross Flow |
Material Status: | Bulk |
Drying Medium: | Air |
Structure: | All Kinds |
Samples: |
US$ 1000/Set
1 Set(Min.Order) | |
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Customization: |
Available
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Types of Air Compressors
There are many types of Air Compressors available on the market. Learn which one is right for your needs and what makes one better than another. Find out more about Single-stage models, Oil-free models, and Low-noise models. This article will explain these types and help you decide which one you need. You can also learn about Air Compressors that have single-stage compressors. If you are looking for a high-quality compressor, this article will help you choose a unit.
Air Compressors
Air compressors work by forcing atmospheric air through an inlet valve. As the piston moves down, it pulls atmospheric air into the chamber. As the piston rises, it forces the compressed air out of the cylinder through an exhaust valve. One of the most common types of air compressor is the reciprocating type. Another type of compressor is a single-stage piston. These types of compressors compress air in one stroke – equivalent to the complete rotation of the piston’s crankshaft.
These devices change electrical or mechanical energy into pressurized air. When air is compressed, its volume decreases, increasing its pressure. Air compressors typically have a minimum pressure of 30 bars. The lower pressure band is the range of air pressure. Most compressors are controlled separately, but network controls can be used to interconnect multiple compressors. This type of controller will not work for all types of compressors. There are other types of air compressors that can communicate with each other.
Compressed air has multiple applications in all kinds of industries. In agriculture, it can power pneumatically powered material handling machines for irrigation and crop spraying. Dairy equipments also use compressed air. Compressors are also used in the pharmaceutical industry for mixing tanks, packaging, and conveyor systems. Portable air compressors, which can be powered by diesel fuel, are frequently used at remote drilling sites. Portable air compressors are also commonly used in oil and gas. They can be used to remotely control valves and install reactor rods.
Whether you use an air compressor for agricultural purposes or in a manufacturing setting, there are some features to consider when choosing an air compressor for your needs. A good compressor will have a safety device. It will automatically shut off the input air and output air once sufficient compressing has been achieved. These features will help your air compressor remain efficient and protect your equipment. The safety device is an important feature of any air compressor to increase its overall efficiency.
Vane air compressors are the most common type. They are generally smaller and less powerful than reciprocating piston compressors, so you can use one of these for applications that are under 100 horsepower. The vane air compressors have low compression ratios and high capacities, but they are generally limited to low-power applications. Vane compressors tend to run hot, and they typically have a low compression ratio. It is important to choose the correct oil viscosity for your compressor.
Single-stage models
When comparing single-stage air compressors, look for the term “stages.” Multi-stage compressors use two stages and can handle more capacity and pressure. One stage involves pressurizing air using a piston and a lower-pressure cylinder. This compressed air is then moved to a storage tank. Single-stage models tend to be more energy-efficient than their two-stage counterparts. But if you don’t need a high-pressure cylinder, a single-stage air compressor can be the best choice.
Although single-stage air compressors produce less power, they can produce enough air to power pneumatic tools and other pneumatic equipment. These single-stage units are most useful for smaller-scale home projects and DIY projects. For more industrial purposes, a dual-stage model is the best choice. But if you’re in a hurry, a single-stage unit may be sufficient. Ultimately, it depends on what you plan to do with the air compressor.
Single-stage air compressors feature a single cylinder, one piston stroke for each revolution of pressurized air. Single-stage compressors are typically smaller and more compact, making them a good choice for smaller work environments. Their cfm capacity (cubic feet per minute) is an important indicator of operating capacity. If you plan to use multiple pneumatic tools, you will probably need a higher cfm model. Similarly, the horsepower of single-stage compressors indicates its working capacity. One horsepower moves 550 pounds per foot per minute.
Multi-stage air compressors are generally more expensive and more energy-efficient than single-stage units, but they can offer higher air flow rates. While they may be more complex, they can lower general operating expenses. If you plan on using your air compressor for industrial or commercial use, a dual-stage model might be the best choice. However, if you’re planning to use the air compressor for mass production, a single-stage model may be the best choice.
Single-stage air compressors have the same piston size and number of inlets, while dual-stage models have a smaller first piston and a much longer second piston. Both have a cooling tube in between the two pistons to reduce the air temperature before the second round of compression. The single-stage model is typically small and portable, while the double-stage air compressor is stationary. These compressors can both be stationary and large.
Low-noise models
Despite its name, low-noise models of air compressors are not all the same. The noise level of a compressor can be affected by several factors, including the power source and proximity to the machine. Reciprocal compressors are generally louder than electric ones because of their many moving parts. By contrast, rotary-screw and scroll compressors have fewer moving parts and are quieter.
The noise level of a gas-powered air compressor can be extremely high, making it unsuitable for use indoors. To combat this problem, you can choose an electric model. The noise level of a compressor is primarily caused by motor friction. The cover of a piston is also a major factor in noise, as pistons with minimal covers will produce a lot of noise. Previously, oil was required for a quiet compressor. However, this has changed thanks to the medical industry’s demand for oil-free models.
The CZPT EC28M Quiet Air Compressor is another model that features quiet operation. This air compressor makes 59dB of noise. This level is low enough to allow you to carry on normal conversations while it cycles. In addition, this compressor has an industrial oil-free pump and a 2.8 Amp direct-drive induction motor. These two features make it a great choice for businesses.
Low-noise models of air compressors are available for the construction industry. However, these compressors are not necessarily low-quality, which is why you should consider the noise level of your air tool before purchasing one. The specialists at CZPT can recommend the low-noise models for your particular application and space. Noise can distract people who work near the air compressor. That is why many businesses now opt for these models.
Oil-free models
A number of oil-free models of air compressors are available, but what makes them special? Oil-free compressors don’t contain oil, so they’re lubricated by grease instead. They’re a good choice if you’re working with a small compressor and don’t want to risk damaging it. On the other hand, oil-free models do generate significant amounts of heat, which can damage the compressor. Higher pressure can grind the compressor against itself, or even warp it.
A few words of knowledge can help you choose the best oil-free air compressor for your needs. For example, a compressor’s horsepower is a measurement of how powerful the motor is. Higher horsepower means a higher PSI or ACFM. You can also use the ACFM to compare the two. Scroll technology is a modern air compression system that uses a stationary and mobile spiral. This reduces the volume of air in the compressor by directing it to the center.
Purchasing an oil-free air compressor doesn’t have to be a daunting task, though. A good distributor can advise you on what type of oil-free air compressor is right for you. This way, you can save money and enjoy peace of mind while using your air compressor. And, of course, the best way to get a great deal on an air compressor is to speak to a distributor who is knowledgeable about the products available.
An oil-free air compressor is a great option for businesses that are sensitive to the contamination of air. For example, in the pharmaceutical and food industry, a minuscule oil could spoil a product or even damage production equipment. Oil-free air compressors generally have lower maintenance costs than oil-flooded models because there are fewer moving parts. Because of this, oilless air compressors require fewer maintenance and may still need to be replaced occasionally.
A few advantages of an oil-free air compressor over an oil-lubricated one include lower noise levels. Oil-free air compressors tend to be less noisy and run more quietly than oil-injected ones, but you should still carefully weigh the pros and cons before making a decision. Also, consider how much you use your air compressor before choosing a model. The pros outweigh the cons. In the end, you’ll be glad you chose an oil-free air compressor.
editor by CX 2023-04-22