Product Description
30HP 22KW Gas Powered Inverter CHINAMFG Rotary Screw Air Compressor for Welding
TECHNICAL DATA:
|
Model |
WZS-30EVA |
|
Air Flow/Working pressure |
3.8m3/min @ 8bar |
|
3.0m3/min @ 10bar |
|
|
Cooling type of COMPRESSOR |
Air cooling |
|
Cooling type of MOTOR |
Oil cooling |
|
Driven method |
Integrated connection |
|
Start way |
Soft VSD Start |
|
VSD inverter |
INOVANCE / HOLIP / VEICHI |
|
Exhaust Temp. |
< ambient temp. +8 degrees |
|
Oil content |
<2ppm |
|
Noise |
66±2 dB(A) |
|
Power |
380VAC/3ph/0~200Hz |
|
Motor power |
22kW/30hp |
|
Dimension |
1380*860*1150mm |
|
Weight |
680kg |
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| Lubrication Style: | Oil-less |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
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How Do You Maintain a Gas Air Compressor?
Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:
1. Read the Manual:
Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.
2. Check and Change the Oil:
Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.
3. Inspect and Replace Air Filters:
Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.
4. Drain Moisture from the Tank:
Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.
5. Check and Tighten Connections:
Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.
6. Inspect Belts and Pulleys:
If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.
7. Clean the Exterior and Cooling Fins:
Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.
8. Schedule Professional Servicing:
While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.
9. Follow Safety Precautions:
When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.
By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.
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What Are the Key Components of a Gas Air Compressor Control Panel?
A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:
1. Power Switch:
The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.
2. Pressure Gauges:
Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).
3. Control Knobs or Buttons:
Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.
4. Emergency Stop Button:
An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.
5. Motor Start/Stop Buttons:
Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.
6. Control Indicators:
Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.
7. Control Panel Display:
Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.
8. Start/Stop Control Circuit:
The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.
9. Safety and Protection Devices:
Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.
10. Control Panel Enclosure:
The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.
In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.
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Are There Different Types of Gas Air Compressors Available?
Yes, there are different types of gas air compressors available, each designed to suit specific applications and requirements. These different types vary in terms of design, power source, configuration, and intended use. Here’s a detailed explanation of the various types of gas air compressors:
1. Reciprocating Gas Air Compressors:
Reciprocating gas air compressors, also known as piston compressors, use a reciprocating motion of one or more pistons to compress the air. These compressors are commonly used for small to medium-scale applications and are available in both single-stage and two-stage configurations. Single-stage compressors compress the air in a single stroke, while two-stage compressors use an additional cylinder for further compression, resulting in higher pressures.
2. Rotary Screw Gas Air Compressors:
Rotary screw gas air compressors utilize two interlocking helical screws to compress the air. These compressors are known for their continuous and efficient operation, making them suitable for demanding industrial applications. They are often used in industries such as manufacturing, construction, and automotive where a constant supply of compressed air is required.
3. Rotary Vane Gas Air Compressors:
Rotary vane gas air compressors use a rotor with sliding vanes to compress the air. As the rotor rotates, the vanes slide in and out, creating compression chambers that compress the air. These compressors are compact, reliable, and often used for smaller-scale applications or in situations where space is limited.
4. Centrifugal Gas Air Compressors:
Centrifugal gas air compressors operate by accelerating the air using a high-speed impeller. The accelerated air is then redirected into a diffuser, which converts the velocity energy into pressure energy. These compressors are commonly used for large-scale applications requiring high volumes of compressed air, such as in power plants, refineries, or chemical processing industries.
5. Oil-Free Gas Air Compressors:
Oil-free gas air compressors are designed to provide clean, oil-free compressed air. They feature special sealing mechanisms and materials to prevent oil contamination in the compressed air. These compressors are commonly used in industries where oil-free air is essential, such as food and beverage processing, pharmaceuticals, electronics manufacturing, and painting applications.
6. Portable Gas Air Compressors:
Portable gas air compressors are specifically designed for mobility and ease of transportation. These compressors often feature wheels, handles, or trailers for convenient movement. They are commonly used in construction sites, remote job locations, outdoor events, or other situations where compressed air is needed at different locations.
7. High-Pressure Gas Air Compressors:
High-pressure gas air compressors are designed to generate compressed air at elevated pressures. These compressors are used in applications that require air pressure higher than the standard range, such as in diving operations, breathing air systems, or specialized industrial processes.
8. Biogas Air Compressors:
Biogas air compressors are specifically designed to compress biogas, which is generated from the decomposition of organic matter. These compressors are used in biogas production facilities, landfills, wastewater treatment plants, or agricultural operations where biogas is produced and utilized as an energy source.
These are just a few examples of the different types of gas air compressors available. Each type has its own advantages and is suitable for specific applications based on factors such as required airflow, pressure, mobility, oil-free operation, and environmental considerations. It’s important to choose the appropriate type of gas air compressor based on the specific needs of the application to ensure optimal performance and efficiency.
editor by CX 2024-01-31
China factory 100HP 75kw Gas Powered Inverter CHINAMFG Rotary Screw Air Compressor for Welding portable air compressor
Product Description
100HP 75KW Gas Powered Inverter CHINAMFG Rotary Screw Air Compressor for Welding
TECHNICAL DATA:
|
Model |
WZS-100EVA |
|
Air Flow/Working pressure |
13.2m3/min @ 8bar |
|
11.6m3/min @ 10bar |
|
|
Cooling type of COMPRESSOR |
Air cooling |
|
Cooling type of MOTOR |
Oil cooling |
|
Driven method |
Integrated connection |
|
Start way |
Soft VSD Start |
|
VSD inverter |
INOVANCE / HOLIP / VEICHI |
|
Exhaust Temp. |
< ambient temp. +8 degrees |
|
Oil content |
<2ppm |
|
Noise |
70±2 dB(A) |
|
Power |
380VAC/3ph/0~200Hz |
|
Motor power |
75kW/100hp |
|
Dimension |
2150*1100*1500mm |
|
Weight |
1650kg |
| Lubrication Style: | Oil-less |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
What Is the Fuel Efficiency of Gas Air Compressors?
The fuel efficiency of gas air compressors can vary depending on several factors, including the compressor’s design, engine size, load capacity, and usage patterns. Gas air compressors typically use internal combustion engines powered by gasoline or propane to generate the mechanical energy required for compressing air. Here’s a detailed explanation of the factors that can influence the fuel efficiency of gas air compressors:
1. Engine Design and Size:
The design and size of the engine in a gas air compressor can impact its fuel efficiency. Engines with advanced technologies such as fuel injection and electronic controls tend to offer better fuel efficiency compared to older carbureted engines. Additionally, larger engines may consume more fuel to produce the required power, resulting in lower fuel efficiency compared to smaller engines for the same workload.
2. Load Capacity and Usage Patterns:
The load capacity and usage patterns of the gas air compressor play a significant role in fuel efficiency. Compressors operating at or near their maximum load capacity for extended periods may consume more fuel compared to compressors operating at lower loads. Additionally, compressors used intermittently or for lighter tasks may have better fuel efficiency due to reduced demand on the engine.
3. Maintenance and Tuning:
Proper maintenance and tuning of the gas air compressor’s engine can improve fuel efficiency. Regular maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug inspection, and tuning the engine to the manufacturer’s specifications can help ensure optimal engine performance and fuel efficiency.
4. Operating Conditions:
The operating conditions, including ambient temperature, altitude, and humidity, can affect the fuel efficiency of gas air compressors. Extreme temperatures or high altitudes may require the engine to work harder, resulting in increased fuel consumption. Additionally, operating in humid conditions can affect the combustion process and potentially impact fuel efficiency.
5. Fuel Type:
The type of fuel used in the gas air compressor can influence its fuel efficiency. Gasoline and propane are common fuel choices for gas air compressors. The energy content and combustion characteristics of each fuel can affect the amount of fuel consumed per unit of work done. It is important to consider the specific fuel requirements and recommendations of the compressor manufacturer for optimal fuel efficiency.
6. Operator Skills and Practices:
The skills and practices of the operator can also impact fuel efficiency. Proper operation techniques, such as avoiding excessive idling, maintaining consistent engine speeds, and minimizing unnecessary load cycles, can contribute to improved fuel efficiency.
It is important to note that specific fuel efficiency ratings for gas air compressors can vary widely depending on the aforementioned factors. Manufacturers may provide estimated fuel consumption rates or fuel efficiency data for their specific compressor models, which can serve as a reference point when comparing different models or making purchasing decisions.
Ultimately, to maximize fuel efficiency, it is recommended to select a gas air compressor that suits the intended application, perform regular maintenance, follow the manufacturer’s guidelines, and operate the compressor efficiently based on the workload and conditions.
Can Gas Air Compressors Be Used for Natural Gas Compression?
Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:
1. Different Compressed Gases:
Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.
2. Safety Considerations:
Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.
3. Equipment Compatibility:
Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.
4. Efficiency and Performance:
Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.
5. Regulatory Compliance:
Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.
6. Industry Standards and Practices:
The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.
In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.
What Safety Precautions Should Be Taken When Operating Gas Air Compressors?
Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:
1. Read and Follow the Manufacturer’s Instructions:
Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.
2. Provide Adequate Ventilation:
Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.
3. Wear Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.
4. Perform Regular Maintenance:
Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.
5. Preventive Measures for Fuel Handling:
If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:
- Store fuel in approved containers and in well-ventilated areas away from ignition sources.
- Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
- Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
- Never smoke or use open flames near the compressor or fuel storage areas.
6. Use Proper Electrical Connections:
If the gas air compressor requires electrical power, follow these electrical safety precautions:
- Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
- Avoid using extension cords unless recommended by the manufacturer.
- Inspect electrical cords and plugs for damage before use.
- Do not overload electrical circuits or use improper voltage sources.
7. Secure the Compressor:
Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.
8. Familiarize Yourself with Emergency Procedures:
Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.
It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.
editor by CX 2023-09-29