圧縮空気工学

China Biscuit Making Machine

製品説明 全自動ウエハース/ワッフル製造ライン 1. はじめに 全自動ウエハース製造ラインは、国内ビスケット製造業界の実情に基づき、海外の多くのメーカーの最も有名なウエハース製造ラインを吸収して設計・製造されています。信頼性の高い性能、コンパクトな構造、省スペース、高生産性、低エネルギー消費、便利なメンテナンス、簡単な操作が特徴です。 ベーキングオーブン、冷却塔、シートピッキングマシン、クリームスプレッドマシン、冷却キャビネット、切断機、バッターミキサー、クリームミキサー、スマッシュマシンで構成されています。駆動モーターはドイツSEW社製、ベアリングはドイツCZPT社製を採用しています。オペレーティングシステムはPLCプログラミングを使用しており、プロセスを自動化し、制御を容易にしています。 2. 生産レイアウト 3. 材料とパラメータ(機械のモデルによってパラメータが異なります。参考としてのみご使用ください) 1. 出力:ウエハースシート28枚/分(基本[…]に基づく)

2022 年 7 月 12 日エンジニアリングおよび選定ガイド

製品説明

全自動ウエハース/ワッフル製造ライン

1導入

全自動ウエハース製造ラインは、国内のビスケット製造業界の実情に基づいて設計・製造され、多くの海外メーカーの最も有名なウエハース製造ラインのノウハウを取り入れています。信頼性の高い性能、コンパクトな構造、省スペース、高生産性、低エネルギー消費、便利なメンテナンス、簡単な操作といった特長を備えています。 

これは、ベーキングオーブン、冷却塔、シートピッキングマシン、クリームスプレッドマシン、冷却キャビネット、切断機、バッターミキサー、クリームミキサー、スマッシュマシンで構成されています。

駆動モーターにはドイツSEW社製、ベアリングにはドイツCZPT社製を採用しています。オペレーティングシステムにはPLCプログラミングを採用し、プロセスの自動化と容易な制御を実現しています。
 

2. 生産レイアウト

3. 材料とパラメータ(機種によって仕様が異なりますので、参考としてご覧ください。))
1. 生産量:毎分28枚のウェハーシート(基本ウェハーレシピに基づく)
2. 総電力:42.41KW(380V、50HZ)
3. 完成品の割合:≥95%
4. ガス供給圧力:0.02~0.04 kg/cm2
5. ガス消費量:
LPG:約27kg/時
天然ガス:約38立方メートル/時
6. 空気圧縮値:0.9m³/分/0.8MPa
7. 焼き​​皿のサイズ:470mm×325mm
8. 有効切断サイズ:455mm×315mm
9. 全体の寸法(長さ×幅×高さ):28.0m×2.0m×2.5m
10. ライン全体の重量:約21トン
11.作業員:4名(梱包作業員を除く)
12. 設置および試運転担当者:1~2名
143.設置期間:2週間
14.輸送コンテナ:2×40フィートHQ
15. 納期:入金確認後90日

4つの製品写真: 

4注文名電力(kW)数量
1.1 フラットベーキングオーブン 165.5 1
2枚のシートレシーバー 0.18 2
3 冷却塔 0 2
4枚包装機 0.36 2
5 断続的なシート供給業者 0.36 2
6 コンベア 0.18 1
7 加湿キャビネット 7.5 1
8 クリームコーティングマシン 7.17 1
8.1 第1コーティング機 1.5 1
8.2 ブラストコンプレッサー 1.1 1
8.3秒コーティング1.51
9枚綴り複合仕分け機 0.12 1
10 空気圧式ラミネート機 0.75 1
11 冷蔵キャビネットの入口コンベア 0.75 1
12 105メートル冷凍庫 12.258 1
13 水冷ユニット 1
14 回転鋸刃切断機 0.93 1
15 スマッシュマシン 1

商品写真5枚:


会社概要

  当社は、トンネルベーキングマシン、シート包装機、冷却塔マシン、クリーム塗布機、冷却キャビネット、クリームミキサー、分配機などの機械を含む自動ウエハース生産ラインを製造しており、信頼性の高い性能、高生産性、低消費電力、便利なメンテナンス、簡単な操作、環境汚染がないなど多くの利点があり、お客様から高い評価をいただいています。 

海外販売

当社の製品は国内市場で好調な売れ行きを示すだけでなく、インドネシア、ベトナム、フィリピン、バングラデシュ、パキスタン、ウズベキスタン、ヨルダン、アルジェリア、ルーマニア、ポーランド、フィンランド、トルコ、シリア、ブラジルなど、世界中の多くの国々に広く輸出されています。

 

当社の販売目標は、顧客満足度を最大化し、ブランド力を拡大することです。販売前に、機器の技術性能、品質、顧客ニーズを厳密にチェックし、管理します。また、万全のアフターサービス体制に加え、経験豊富な試験エンジニアチームが、機器のメンテナンス、部品交換、よくある質問への回答など、ユーザーに対して迅速かつ的確なサービスを提供いたします。

6つの質疑応答
1.Q:あなたはメーカーですか?

    A:はい、弊社はウエハース製造機、チョコレートコーティング機、ボールウエハース製造ラインなどを専門とする工場です。弊社の製品は、高品質、省エネ、そして競争力のある価格が特徴です。貴国でも市場が見つかると思います。

2.Q:ウェハー製造機はどのように出荷されますか?

   A:通常は海上輸送ですが、お客様のご要望に応じて対応可能です。 

3.Q:なぜ当社を選ぶべきなのでしょうか?

   A:当社は中国を代表するスナック食品機械サプライヤーです。

        1.優れた中国製サプライヤー。

        2.出荷前の検査。

        3. 最高の品質と最高のサービスを、競争力のある価格でご提供します。 

5. 質問:お使いのオペレーティングシステムには、さまざまな言語オプションがありますか?

    A:弊社ではPLC制御システムとドイツ製のモーターSWEを使用しています。弊社の製品はお客様のご要望にお応えできると確信しております。ぜひ一度弊社の工場にお越しいただければ幸いです。

How to Choose the Right Air Compressor

An air compressor uses pressurized air to power a variety of tools. They are most commonly used to power nailers and impact wrenches. Other popular uses for air compressors include paint sprayers and impact wrenches. While all air compressors have the same basic construction, their specialty differs. Ultimately, their differences come down to the amount of air they can push. Read on for information on each type of air compressor. These tools are great for many different purposes, and choosing the right air compressor depends on your specific needs.
空気圧縮機

Electric motor

While purchasing an electric motor for air compressor, compatibility is a key factor. Not all motors work with the same type of air compressor, so it’s important to check the manufacturer’s instructions before purchasing. By doing this, you can avoid wasting money on an incompatible motor. Another important consideration is speed. A motor’s speed is its rate of rotation, measured in revolutions per minute. It is critical that you purchase a motor with sufficient speed to meet the needs of your air compressor.
Typically, an electric motor for air compressor is 1.5 hp. It is ideal for use with medical equipment and metal-cutting machines. It also performs well under continuous operation and offers a high efficiency and energy-saving performance. Moreover, it features an attractive price, making it a good choice for a wide range of applications. If you are looking for a motor for an air compressor, look no further than a ZYS series.
A motor’s protection class indicates how the motor will operate. Protection classes are specified by the IEC 60034-5. These are stated with 2 digits and represent the protection against solid objects and water. For example, an IP23 rating means that the motor will be protected from solid objects, while IP54 means that it will protect from dust and water sprayed from all directions. It is vital to choose a motor with the correct protection class for your air compressor.
When choosing an electric motor, you should consider whether it’s compatible with the brand of air compressor. Some may be compatible, while others may require advanced electronics skills to repair. However, most air compressors are covered by warranty, so it’s important to check with the manufacturer if the warranty is still in effect before you spend a dime on a replacement. The motor should be replaced if it has failed to perform as designed.
空気圧縮機

Oil bath

Air compressors require proper lubrication to function efficiently. The piston must draw air with minimal friction. Depending on their design, air compressors can either be oil-lubricated or oil-free. The former uses oil to reduce piston friction, while the latter splashes it on the cylinder bearings and walls. Such air compressors are commonly known as oil-flooded air compressors. In order to keep their oil baths clean, they are recommended for use in locations with high dust levels.

Start/stop control

An air compressor can be controlled by a start/stop control. This type of control sends a signal to the main motor that activates the compressor when the demand for air falls below a preset limit. This control strategy is effective for smaller air compressors and can be useful for reducing energy costs. Start/stop control is most effective in applications where air pressure does not change frequently and where the compressor is not required to run continuously.
To troubleshoot this problem, you need to check the power supply of your compressor. To check the supply side, use a voltage monitor to determine if power is flowing to the compressor. Ensure that the power supply to the compressor is steady and stable at all times. If it fluctuates, the compressor may not start or stop as expected. If you cannot find the problem with the air compressor power supply, it may be time to replace it.
In addition to the start/stop control, you may want to purchase additional air receivers for your air compressor. These can increase the capacity of air stored and reduce the number of times it starts and stops. Another way to decrease the number of starts per hour is to add more air receivers. Then, you can adjust the control to match your requirements. You can also install a pressure gauge that monitors the compressor’s performance.
Start/stop control for air compressors can be complex, but the basic components are relatively easy to understand. One way to test them is to turn the compressor on or off. It is usually located on the exterior of the motor. If you’re unsure of the location of these components, check the capacitors and make sure that the air compressor is not running while you’re not using it. If it does, try to remove the capacitor.
Variable displacement control is another way to adjust the amount of air flowing into the compressor. By controlling the amount of air, the control can delay the use of additional compressors until more required air is available. In addition to this, the device can also monitor the energy used in the compressor. This control method can result in substantial energy savings. You can even save on the amount of electricity by using variable displacement control. It is essential for efficient compressed air systems.
空気圧縮機

Variable speed drive

A VFD, or variable frequency drive, is a type of electric motor that adjusts its speed to match the demand for air. It is an efficient way to reduce energy costs and improve system reliability. In fact, studies have shown that a 20% reduction in motor speed can save up to 50% of energy. In addition, a VFD can monitor additional variables such as compressor oil pressure and motor temperature. By eliminating manual checks, a VFD will improve the performance of the application and reduce operating costs.
In addition to reducing energy costs, variable-speed drives also increase productivity. A variable-speed air compressor reduces the risk of system leaks by 30 percent. It also reduces the risk of system leaks by reducing pressure in the system. Because of these advantages, many governments are promoting this technology in their industries. Many even offer incentives to help companies upgrade to variable-speed drives. Therefore, the variable-speed drive can benefit many air compressor installations.
One major benefit of a variable-speed drive is its ability to optimize energy use. Variable frequency drives are able to ramp up and down to match the demand for air. The goal is to optimize the pressure and flow in the system so that the best “dead band” occurs between 40 percent and 80 percent of full load. A variable-speed compressor will also increase energy efficiency because of its programmability.
A variable-speed air compressor can also be used to control the amount of air that is compressed by the system. This feature adjusts the frequency of power supplied to the motor based on the demand. If the demand for air is low, the frequency of the motor will reduce to save energy. On the other hand, if there is an excess demand for air, the variable-speed compressor will increase its speed. In addition, this type of air compressor is more efficient than its fixed-speed counterpart.
A VFD has many benefits for compressed air systems. First, it helps stabilize the pressure in the pipe network, thereby reducing the power losses due to upstream pressure. It also helps reduce the power consumption caused by fluctuations in upward pressure. Its benefits are also far-reaching. And as long as the air pressure and air supply is properly sized, a VFD will help optimize the efficiency of compressed air systems.

China Biscuit Making Machine  China Biscuit Making Machine