Product Description
Product Description
Oil-inject Piston Air Compressor with air tank
Portable industrial silent oil injection piston air compressor
Technical parameters for W-0.67/8 Industry Piston Compressor
No. | Item | Specification | |
1 | Compressor Model | W-1.0/10 | |
2 | Compress medium | air gas | |
3 | Structure | W Type, Air Cooling, Lubrication type Piston Air Compressor | |
4 | Compress stage number | three stage | |
5 | volume capacity (F.A.D) | 1.0 m3/min | |
6 | Working pressure | 10bar | |
7 | Ambient temperature | ≤-10~+40ºC | |
8 | Discharge temperature | ≤ambient temp + 15ºC | |
9 | Compressor speed(r/min) | 740rpm | |
10 | Motor Power | 15KW ,Three phase asynchronous motor | |
11 | Cooling method | Air Cooling | |
12 | Lubricate method | oil-injection lubrication | |
13 | Driven Method | Belt driven with belt guard | |
14 | Noise | 85dB (A) | |
15 | Dimension | about 1220×580×980mm (L*W*H) | |
16 | Weight | about 280KG |
>>>Features of air compressor
1) Well-designed specifically for small and medium-sized users;
2) The operation is simple, convenient, and less prone to failure;
3) Designed for filling the air available for breathing;
4) Guarantee inflatable gas pure health, no the oil tasteless displacement, high-pressure air filling quickly;
5) Practices can be achieved without power, and to facilitate the fieldwork;
6) Small size, lightweight, easy to move quickly;
7) Cost-effective, economical and practical.
>>Application of air compressor
1) Filling station can be used for fire brigade divers base inflatable station,
2) mine, oil field chemicals, ship, climbing, water sports center industry for human rescue,
3) fire fighting, rescue, underwater operations breathing gas filling is ideal in rescue equipment.
Product Parameters
>>>Specifications of Piston Air Compressor
Air Compressor Pump
1. Air capacity: 6.5- 40.7c.f.m/min
2. working pressure: 8bar / 10bar / 12.5bar
3. Power:1.1-7.5kw
Model | Generator | Cylinder | F.A.D | Working | Tank volume | |
---|---|---|---|---|---|---|
Air delivery | pressure | |||||
KW | HP | Bore and cylinder no.(mm) | M3/min | Mpa | L | |
V-0.2/12.5 | 2.2 | 3 | 65×1/51×1 | 0.2 | 12.5 | 65 |
W-0.6/12.5 | 4 | 5.5 | 80×2/65×1 | 0.6 | 12.5 | 80 |
V-0.42/12.5 | 4 | 5.5 | 105×1/55×1 | 0.42 | 12.5 | 80 |
V-0.53/12.5 | 4 | 5.5 | 105×1/55×1 | 0.53 | 12.5 | 80 |
W-0.67/10 | 5.5 | 7.5 | 105×1/55×1 | 0.6 | 10 | 80 |
W-0.8/14.5 | 7.5 | 10 | 90×2/65×1 | 0.8 | 14.5 | 120 |
W-0.9/12.5 | 7.5 | 10 | 90×2/65×1 | 0.9 | 12.5 | 120 |
V-1.05/10 | 7.5 | 10 | 105×2/55×2 | 1.05 | 10 | 160 |
V-0.8/12.5 | 7.5 | 10 | 105×2/55×2 | 0.8 | 12.5 | 120 |
V-1.05/10 | 7.5 | 10 | 105×2/55×2 | 1.05 | 10 | 160 |
V-0.8/12.5 | 7.5 | 10 | 105×2/55×2 | 0.8 | 12.5 | 160 |
V-1.05/10 | 7.5 | 10 | 105×2/55×2 | 1.05 | 10 | 500 |
V-0.9/14.5-K | 7.5 | 10 | 120×2/63.5×2 | 0.9 | 14.5 | 160 |
V-1.2/10-K | 7.5 | 10 | 120×2/63.5×2 | 1.2 | 10 | 160 |
V-1.2/10-K | 7.5 | 10 | 120×2/63.5×2 | 1.2 | 10 | 300 |
V-1.05/12.5-K | 7.5 | 10 | 120×2/63.5×2 | 1.05 | 12.5 | 300 |
V-1.05/12.5-K | 7.5 | 10 | 120×2/63.5×2 | 1.05 | 12.5 | 330 |
Z-1.6/10 | 11 | 15 | 155×1/85×1 | 1.6 | 10 | 330 |
W-1.6/12.5 | 11 | 15 | 105×2/75×1 | 1.6 | 12.5 | 330 |
W-2.0/10 | 15 | 20 | 120×2/82×1 | 2 | 10 | 330 |
W-2.4/14.5 | 18.2 | 25 | 140×2/90×1 | 2.4 | 14.5 | 330 |
Packaging & Shipping
1. Professional exporting wooden packing.
30 Bar 2m3/min Air Cooling Stage Piston Air Compressor for Piping Pressure Test
Description of air compressor
1) The air compressor carefully designed and manufactured for filling 20MPa-30MPa pressure air cylinders.
2) This is a kind of high-pressure air inflatable equipment available for breathing air. The device has a small size, light weight, easy maintenance, and friendly at moving and operation.
3) Output air non-toxic, odorless. Suitable for filling high pressure air displacement and small and medium-sized gas station
Technical Parameter for PET Oil-free Piston Air Compressor
Model |
Air Delivery |
Working Pressure |
Compressed Stages |
Motor power |
Speed |
Dimension (L*W*H) |
Weight |
|
m3/min |
bar |
kw |
rpm |
mm |
Kg |
|
VW-2.0/30 |
2.0 |
3.0 |
3 |
22 |
620 |
2178*1060*1060 |
690 |
WW-4.0/30 |
4.0 |
2*22 |
3718*1108*1208 |
1380 |
|||
WW-6.0/30 |
6.0 |
2*22 |
2168*1058*2008 |
1380 |
|||
WW-8.0/30 |
8.0 |
3*22 |
5608*1108*1208 |
2070 |
|||
VW-2.0/40 |
2.0 |
4.0 |
22 |
2178*1060*1060 |
690 |
||
WW-4.0/40 |
4.0 |
2*22 |
3718*1108*1208 |
1380 |
|||
WW-6.0/40 |
6.0 |
2*22 |
2168*1058*2008 |
1380 |
|||
WW-8.0/40 |
6.0 |
3*22 |
5608*1108*1208 |
2070 |
*Structure by into trachea-shaped valve and exhaust valve combinations, the main features below :air through the intake manifold valve cavity, along the tangent of the valve flow, impact of approximate straight lines, air valves and flow resistance greatly reduces, so it could provide low noise, long service life.
*Because of the inlet valve inside the vertical spatial distribution, inlet of the valve flow area increased, the valve flow rate and lower drag coefficient, inspiratory volume increase volume efficiency, reduced energy consumption.
*Intake and exhaust valves is the reed valve and strip-type valves fixed unlimited free elastic beam opening and closing movements, without friction and clearance volume small so CHINAMFG combined air valve has excellent dynamic performance and reliability.
Diesel engine-driven Air Compressor
Air Cooling 40bar Oil-Free PET Bottle blowing Piston Air Compressor with skid mounted air dryer and air tank
Especially suitable for: water and electricity, PET bottle blowing, leak detection, m ilitary and other fields
1. Valve materials are made of Sweden stainless steel band.
2. In order to ensure that air compressors highly reliable, using redundant design principles, setting multiple protection measures: unloading, down the drain, exhaust, ensure that the zero-pressure start.
3. Timed drain valve: Drainage and drainage at a time interval can be adjusted. Ensure that the captain of an air compressor runs continuously between regular drainage, effectively preventing water from too much liquid strike accidents.
4. Low exhaust temperature(10.0Mpa exhaust pressure, exhaust air temperature ≤170 degrees, the temperature of exhaust air is above the ambient temperature of 15-20 ºC from aftercooler )
5. Fuel consumption per hour less than 0.143/kw.
6. High reliability and long maintenance period, very low fuel, low energy consumption and so on, greatly reducing the overall general operating costs.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | 1year |
---|---|
Warranty: | 1year |
Lubrication Style: | Oil-free |
Cooling System: | Air Cooling |
Cylinder Arrangement: | Balanced Opposed Arrangement |
Cylinder Position: | Vertical |
Samples: |
US$ 480/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
|
|
---|
Can Gas Air Compressors Be Used for Well Drilling?
Gas air compressors can be used for well drilling, and they are commonly employed in drilling operations. Here’s a detailed explanation:
1. Air Drilling Method:
Gas air compressors are often utilized in the air drilling method, also known as pneumatic drilling. In this drilling technique, compressed air is used to create a high-velocity airflow that carries the drill cuttings to the surface. The high-pressure air also aids in cooling the drill bit and providing additional force for efficient drilling.
2. Benefits of Gas Air Compressors:
Gas air compressors offer several advantages for well drilling:
- Portability: Gas air compressors can be easily transported to remote drilling sites, allowing for flexibility in well location.
- Power: Gas air compressors provide high-pressure air output, which is essential for effective drilling in various geological formations.
- Cost-Effectiveness: Gas air compressors can be more cost-effective compared to other drilling methods, as they eliminate the need for drilling mud and associated disposal costs.
- Environmental Considerations: Air drilling with gas compressors produces minimal waste and does not require the use of potentially harmful drilling fluids, making it an environmentally friendly option.
3. Compressor Selection:
When selecting a gas air compressor for well drilling, several factors should be considered:
- Pressure and Flow Requirements: Evaluate the pressure and flow requirements of the drilling operation to ensure that the gas air compressor can deliver the necessary air output.
- Compressor Size and Power: Choose a compressor with adequate size and power output to match the drilling demands. Factors such as borehole depth, drill bit type, and drilling speed will influence the compressor’s power requirements.
- Portability: Consider the portability features of the gas air compressor, such as its weight, dimensions, and mobility options, to facilitate transportation to drilling sites.
4. Safety Considerations:
It is essential to follow safety guidelines when using gas air compressors for well drilling. These may include proper ventilation to prevent the accumulation of exhaust fumes, adherence to equipment operating limits, and the use of personal protective equipment (PPE) for drilling personnel.
5. Other Considerations:
While gas air compressors are commonly used for well drilling, it is worth noting that the suitability of a gas air compressor for a specific drilling project depends on various factors such as geological conditions, well depth, and drilling objectives. It is recommended to consult with drilling experts and professionals to determine the most suitable drilling method and equipment for a particular project.
In summary, gas air compressors can be effectively used for well drilling, particularly in the air drilling method. They offer portability, power, cost-effectiveness, and environmental advantages. Proper selection, considering pressure and flow requirements, as well as safety precautions, is crucial to ensure successful and safe drilling operations.
Can Gas Air Compressors Be Used for Pneumatic Tools?
Yes, gas air compressors can be used for pneumatic tools. Here’s a detailed explanation:
1. Versatile Power Source:
Gas air compressors, powered by gasoline or diesel engines, provide a portable and versatile power source for operating pneumatic tools. They eliminate the need for electrical power supply, making them suitable for remote locations or construction sites where electricity may not be readily available.
2. High Power Output:
Gas air compressors typically offer higher power output compared to electric compressors of similar size. This high power output enables gas compressors to deliver the necessary air pressure and volume required by pneumatic tools, ensuring optimal tool performance.
3. Mobility and Portability:
Gas air compressors are often designed with mobility and portability in mind. They are compact and equipped with wheels or handles, allowing for easy transportation to different job sites. This mobility is advantageous when using pneumatic tools in various locations or when working in confined spaces.
4. Continuous Operation:
Gas air compressors can provide continuous air supply for pneumatic tools without the need for frequent pauses or recharging. As long as there is an adequate fuel supply, gas compressors can operate for extended periods, allowing uninterrupted use of pneumatic tools for tasks such as drilling, nailing, sanding, or painting.
5. Suitable for High-Demand Applications:
Pneumatic tools used in heavy-duty applications often require a robust air supply to meet their performance requirements. Gas air compressors can generate higher air flow rates and maintain higher operating pressures, making them suitable for high-demand pneumatic tools like jackhammers, impact wrenches, or sandblasters.
6. Flexibility in Compressor Size:
Gas air compressors are available in various sizes and capacities, allowing users to choose the compressor that best matches the air demands of their pneumatic tools. From small portable compressors for light-duty tasks to larger industrial-grade compressors for heavy-duty applications, there is a wide range of options to suit different tool requirements.
7. Reduced Dependency on Electrical Infrastructure:
Using gas air compressors for pneumatic tools reduces reliance on electrical infrastructure. In situations where the electrical power supply is limited, unreliable, or expensive, gas compressors offer a viable alternative, ensuring consistent tool performance without concerns about power availability.
It’s important to note that gas air compressors emit exhaust gases during operation, so proper ventilation is necessary when using them in enclosed spaces to ensure the safety of workers.
In summary, gas air compressors can effectively power pneumatic tools, offering mobility, high power output, continuous operation, and suitability for various applications. They provide a reliable and portable solution for utilizing pneumatic tools in locations where electrical power supply may be limited or unavailable.
Can Gas Air Compressors Be Used in Remote Locations?
Yes, gas air compressors are well-suited for use in remote locations where access to electricity may be limited or unavailable. Their portability and reliance on gas engines make them an ideal choice for providing a reliable source of compressed air in such environments. Here’s a detailed explanation of how gas air compressors can be used in remote locations:
1. Independence from Electrical Grid:
Gas air compressors do not require a direct connection to the electrical grid, unlike electric air compressors. This independence from the electrical grid allows gas air compressors to be used in remote locations, such as wilderness areas, remote job sites, or off-grid locations, where it may be impractical or cost-prohibitive to establish electrical infrastructure.
2. Mobility and Portability:
Gas air compressors are designed to be portable and easy to transport. They are often equipped with handles, wheels, or trailers, making them suitable for remote locations. The gas engine powering the compressor provides mobility, allowing the compressor to be moved to different areas within the remote location as needed.
3. Fuel Versatility:
Gas air compressors can be fueled by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This fuel versatility ensures that gas air compressors can adapt to the available fuel sources in remote locations. For example, if gasoline or diesel is readily available, the gas air compressor can be fueled with these fuels. Similarly, if natural gas or propane is accessible, the compressor can be configured to run on these gases.
4. On-Site Power Generation:
In remote locations where electricity is limited, gas air compressors can serve as on-site power generators. They can power not only the compressor itself but also other equipment or tools that require electricity for operation. This versatility makes gas air compressors useful for a wide range of applications in remote locations, such as powering lights, tools, communication devices, or small appliances.
5. Off-Grid Operations:
Gas air compressors enable off-grid operations, allowing tasks and activities to be carried out in remote locations without relying on external power sources. This is particularly valuable in industries such as mining, oil and gas exploration, forestry, or construction, where operations may take place in remote and isolated areas. Gas air compressors provide the necessary compressed air for pneumatic tools, drilling equipment, and other machinery required for these operations.
6. Emergency Preparedness:
Gas air compressors are also beneficial for emergency preparedness in remote locations. In situations where natural disasters or emergencies disrupt the power supply, gas air compressors can provide a reliable source of compressed air for essential equipment and systems. They can power emergency lighting, communication devices, medical equipment, or backup generators, ensuring operational continuity in critical situations.
7. Adaptability to Challenging Environments:
Gas air compressors are designed to withstand various environmental conditions, including extreme temperatures, humidity, dust, and vibrations. This adaptability to challenging environments makes them suitable for use in remote locations, where environmental conditions may be harsh or unpredictable.
Overall, gas air compressors can be effectively used in remote locations due to their independence from the electrical grid, mobility, fuel versatility, on-site power generation capabilities, suitability for off-grid operations, emergency preparedness, and adaptability to challenging environments. These compressors provide a reliable source of compressed air, enabling a wide range of applications in remote settings.
editor by CX 2024-05-10
China OEM Liquefied Petroleum Gas Compressor LPG Gas Booster Piston Compressor air compressor portable
Product Description
LPG LNG storage tank LPG compressor Ammonia Reciprocating Piston Compressor
ZW series Oil-Free LPG Gas Compressor, it has many functions, small volume, lightweight, small power, stable and reliable operation, and has good safety performance. It can transport highly volatile liquid such as liquefied petroleum gas and recover the gas left in the tank, Liquid Natural Gas. Due to the unique oil-free lubrication design, there is no need for oil lubrication in the cylinder, so it will not pollute the medium (ensure the purity of gas) and keep the transported substances pure.
Excellent complement, satisfied performance, light weight, small occupying area, more compressing ratio, smooth running, long service life of spare parts, simple operation, reliability and easy maintenance. ZW series compressors have both fixed or movable types; both normal atmosphere (0.1~1.5MPa) and high pressure (1.6~2.4MPa) to meet different requirements of customers.
LPG Compressor Technical Parameters |
||||
Model | Flow rate m3/min | Inlet pressure (MPa) | Discharge pressure (MPa) | Motor power (Kw) |
ZW-0.6/10-16 | 0.6 | 1.0 | 1.6 | 7.5 |
ZW-0.8/10-16 | 0.8 | 1.0 | 1.6 | 11 |
ZW-1.0/10-16 | 1.0 | 1.0 | 1.6 | 15 |
ZW-1.3/10-16 | 1.3 | 1.0 | 1.6 | 18.5 |
ZW-1.5/10-16 | 1.5 | 1.0 | 1.6 | 22 |
ZW-2.0/10-16 | 2.0 | 1.0 | 1.6 | 30 |
ZW-2.5/10-16 | 2.5 | 1.0 | 1.6 | 37 |
ZW-3.0/10-16 | 3.0 | 1.0 | 1.6 | 45 |
ZW-4.0/10-16 | 4.0 | 1.0 | 1.6 | 55 |
ZW-8.0/10-16 | 8.0 | 1.0 | 1.6 | 110 |
ZW-1.0/1-10 | 1.0 | 0.1 | 1.0 | 15 |
ZW-1.0/2-5 | 1.0 | 0.2 | 0.5 | 7.5 |
The above models are commonly used and can be customized according to each industry plant’s different requirements. The above data are calculated according to: Inlet pressure: ≤ 1.0Mpa; Exhaust pressure: ≤ 1.6Mpa; Maximum pressure difference: 0.6Mpa; Maximum instantaneous pressure ratio: ≤6 Cooling mode: air cooling or water cooling (according to end user’s local conditions to design); Inlet temperature: 40ºC; Liquid density of liquefied gas: 582.5kg/m3. |
||||
Basis Design Data
1 The compressor was adopted vertical type single-stage reciprocating piston compressor.
2. Cool Method: air-cooled.
3. Cylinder and packing stuff box all designed oil-free lubrication
4. Valves type is mesh valve
5. Compressor and motor direct driven by tire-type, with whole closed protection cover
6. Compressor set a manual turning mechanism structure
7. The compressor was set automatic stop control system once discharge pressure is higher than the set value
Main purpose and scope of Application
This series of compressors are mainly used for loading, unloading, tank pouring, residual gas recovery, tank vehicle loading, unloading, bottle filling, bottle emptying, conveying, residue removal and residual gas recycling and it can be also used in the processes of other petrol-industries, residual liquid recovery and other operations of LPG. They are ideal equipment for liquid transportation and gas recovery. Therefore, it is widely used in LPG storage and distribution station, gas mixing station, gasification station, tank plant, automobile filling station, etc., especially in large, medium and small LPG stations.
In addition, it is suitable for liquid transportation and residual gas recovery of propane, butane, butene and other volatile substances with low boiling point. Its variant products can be used for liquid transportation and gas recovery of propylene, liquid ammonia, etc.
Technical Paramter
No. | Item | Specification | |
1 | Compressor Model | ZW-0.95/10-15 | |
2 | Compress medium | LPG Gas | |
3 | Structure | Vertical Type, Air Cooking, Single action | |
4 | Compress stage number | single stage | |
5 | volume capacity (F.A.D) | 0.95 m3/min | |
6 | Suction pressure | 1.0Mpa | |
7 | Discharge pressure | 1.5Mpa | |
8 | Suction temperature | ≤40ºC | |
9 | Discharge temperature | ≤110ºC | |
10 | Compressor speed(r/min) | 740rpm | |
11 | Motor Power | 11KW explosion-proof motor: dIIBT4 | |
12 | Cooling method | Air Cooling | |
13 | Lubricate method | Crank case, Crankshaft, Connect rod, Crosshead | Splash lubrication |
Cylinder, filling | Oil free lubrication | ||
14 | Driven Method | Belt driven | |
15 | Installation | with skid-board | |
16 | Noise | 85dB (A) | |
17 | Vibration intensity | 28 | |
18 | Dimension | about 1220×680×980mm | |
19 | Weight | about 360KG | |
20 | Scope of supply | Compressor, motor, common underframe, gas pipeline, four-way valve, safety valve, instrument, random spare parts, factory documents, etc. |
FAQ
Q1: What’s your delivery time?
A: Generally 5-10 days if the goods are in stock. Or it is 20-35 days if the goods are not in stock, it is according to quantity.
Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
Q3: How long could your compressor machine be used?
A: Generally, design service life for 20years, According to real condition not less than 10 years.
Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience. And also we can do ODM for you.
Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also, we could accept USD, RMB, GBP, Euro, and other currency.
Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Lubrication Style: | Oil-free |
---|---|
Cooling System: | Air Cooling |
Cylinder Arrangement: | Balanced Opposed Arrangement |
Cylinder Position: | Vertical |
Structure Type: | Closed Type |
Compress Level: | Single-Stage |
Samples: |
US$ 2800/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
|
|
---|
How Do You Troubleshoot Common Issues with Gas Air Compressors?
Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:
1. Start with Safety Precautions:
Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.
2. Check Power Supply and Connections:
Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.
3. Check Fuel Supply:
For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.
4. Inspect Air Filters:
Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.
5. Check Oil Level and Quality:
If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.
6. Inspect Spark Plug:
If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.
7. Check Belts and Pulleys:
Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.
8. Listen for Unusual Noises:
During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.
9. Consult the Owner’s Manual:
If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.
10. Seek Professional Assistance:
If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.
Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.
Can Gas Air Compressors Be Used for Pneumatic Tools?
Yes, gas air compressors can be used for pneumatic tools. Here’s a detailed explanation:
1. Versatile Power Source:
Gas air compressors, powered by gasoline or diesel engines, provide a portable and versatile power source for operating pneumatic tools. They eliminate the need for electrical power supply, making them suitable for remote locations or construction sites where electricity may not be readily available.
2. High Power Output:
Gas air compressors typically offer higher power output compared to electric compressors of similar size. This high power output enables gas compressors to deliver the necessary air pressure and volume required by pneumatic tools, ensuring optimal tool performance.
3. Mobility and Portability:
Gas air compressors are often designed with mobility and portability in mind. They are compact and equipped with wheels or handles, allowing for easy transportation to different job sites. This mobility is advantageous when using pneumatic tools in various locations or when working in confined spaces.
4. Continuous Operation:
Gas air compressors can provide continuous air supply for pneumatic tools without the need for frequent pauses or recharging. As long as there is an adequate fuel supply, gas compressors can operate for extended periods, allowing uninterrupted use of pneumatic tools for tasks such as drilling, nailing, sanding, or painting.
5. Suitable for High-Demand Applications:
Pneumatic tools used in heavy-duty applications often require a robust air supply to meet their performance requirements. Gas air compressors can generate higher air flow rates and maintain higher operating pressures, making them suitable for high-demand pneumatic tools like jackhammers, impact wrenches, or sandblasters.
6. Flexibility in Compressor Size:
Gas air compressors are available in various sizes and capacities, allowing users to choose the compressor that best matches the air demands of their pneumatic tools. From small portable compressors for light-duty tasks to larger industrial-grade compressors for heavy-duty applications, there is a wide range of options to suit different tool requirements.
7. Reduced Dependency on Electrical Infrastructure:
Using gas air compressors for pneumatic tools reduces reliance on electrical infrastructure. In situations where the electrical power supply is limited, unreliable, or expensive, gas compressors offer a viable alternative, ensuring consistent tool performance without concerns about power availability.
It’s important to note that gas air compressors emit exhaust gases during operation, so proper ventilation is necessary when using them in enclosed spaces to ensure the safety of workers.
In summary, gas air compressors can effectively power pneumatic tools, offering mobility, high power output, continuous operation, and suitability for various applications. They provide a reliable and portable solution for utilizing pneumatic tools in locations where electrical power supply may be limited or unavailable.
What Fuels Are Commonly Used in Gas Air Compressors?
Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:
1. Gasoline:
Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.
2. Diesel:
Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.
3. Natural Gas:
Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.
4. Propane:
Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.
5. Biogas:
In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.
It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.
editor by CX 2024-05-09
China wholesaler Large Flow Industrial Gas Reciprocating Compressor small air compressor
Product Description
Advantages of CHINAMFG Process Gas Compressor:
1. High quality material, Stable & Reliable operation
2. Low Maintenance cost & Low noise
3. Easy to install on site and connect with the user’s pipeline system to operate
4. Alarm automatic shutdown to protection machine function
5. Corrosion Resistance
Lubrication includes : Oil lubrication, low-oil lubrication and oil free lubrication;
Cooling method includes: Water cooling, and air cooling.
Installation type includes: Stationary and Skid Mounting.
M-type Reciprocating Compressor
CHINAMFG has developed models for M3.5,M5.5,M8,M16,M25,M32 and M50 series piston compressors. The products are stable,reliable and have already been in series and modularized.CHINAMFG can aslo rapidly provide products of other specifications through modular combination design CHINAMFG users’ requirements.
Besides general gas such as air, the compressed medium may also include flammable and explosive gas, such Natural Gas and Coal Gas as well as special gas which are toxic and corrosive. CHINAMFG has taken a series of technical measures in aspects such as structure material, explosion prevention, anto-control and protection to guarantee safety and reliability. Products are widely used in variety of industries such as Petrochemicals, Fine Chemicals, Pharmaceutical Chemicals, Energy Chemicals, Machinery Industry, Electronics Industry, Agriculture, Animal Husbandry and Defense Industry, Astronomy, Aerospace, Medical and other fields.
Inquiry to us!
Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters
A. The gas compression medium
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.
M Piston type Compressor Technical Parameters | ||||||||||
No. | Model | Compressed medium | F.A.D (Nm3/min) | Inlet Pressure ( Mpa) |
Exhuast Pressure (Mpa) |
Power (KW) |
Speed r/min |
Dimension (L×W×H)mm |
N.W Weight (t) |
Voltage V |
1 | 4M-12/2.5~250 | Carbon dioxide gas | 12 | 0.25 | 25 | 450 | 420 | 6130*3400*2000 | 21.5 | 10000 |
2 | 4M-40/21 | coal gas | 40N | 0.001~0.571 | 2.1 | 450 | 420 | 5800*4300*3800 | 25 | 10000 |
3 | 4M3.5W-12.4/11 | Hydrogen chloride gas | 12.4N | Atmospheric pressure | 1.1 | 132 | 485 | 5600*1600*2300 | 16.5 | 380 |
4 | 4M5.5-113/0.1~3.2 | Feed gas | 113N | 0.01 | 0.32 | 560 | 450 | 6110*4230*5480 | 23 | 6000 |
5 | 4M5.5W-90/1~12 | Synthetic tail gas | 90N | 0.1 | 1.2 | 560 | 450 | 5700*3600*2750 | 15 | 10000 |
6 | 4M5.5W-90/1~9 | Synthetic tail gas | 90N | 0.1 | 0.9 | 500 | 420 | 5700*3600*2750 | 15 | 10000 |
7 | 4M5.5W-50/0.12~18 | coal gas | 50N | 0.012 | 1.8 | 500 | 485 | 6110*4230*5480 | 23 | 10000 |
8 | 4M8W-83.5/0.1-13 | stripping gas | 83.5N | 0.01 | 1.3 | 630 | 375 | 5426x3400x2642 | 21 | 6000 |
9 | 4M8W-50/32 | oxygen | 50N | 0.015 | 3.2 | 550 | 420 | 5900x3400x1700 | 22 | 10000 |
10 | 4M8W-50/20 | High purity oxygen | 50N | 0.001 | 2 | 550 | 420 | 5900x3400x1700 | 22 | 10000 |
11 | 4M8-38/320 | Nitrogen and hydrogen | 38N | 0.026 | 31.4 | 630 | 485 | 6000x3100x1400 | 23 | 6000 |
12 | 4M8W-46/38 | petroleum gas | 46N | 0.0045 | 3.8 | 500 | 420 | 6000x3100x3500 | 22 | 6000 |
13 | 4M8W-99.8/6.5-50 | hydrogen | 99.8N | 0.65 | 5 | 550 | 420 | 6000x3000x1200 | 21 | 6000 |
14 | 4M16-55/210 | CO2 | 55N | 0.01 | 21 | 800 | 375 | 6400x3600x1900 | 25 | 6000 |
15 | 4M16W-108/12 | stripping gas | 108N | 0.08 | 1.2 | 800 | 333 | 6500x3800x2200 | 27 | 6000 |
16 | 4M16W-73/25 | coal gas | 73N | 0.98(A) | 2.5 | 750 | 368 | 6400x3600x1900 | 26 | 6000 |
17 | 4M16-90/5-88 | New hydrogen | 90N | 0.5 | 8.8 | 710 | 371 | 6700x3800x3400 | 25 | 6000 |
18 | 4M25-75/320 | Nitrogen and hydrogen | 75N | 0.026 | 31.4 | 1250 | 375 | 6900x3500x3400 | 32 | 10000 |
19 | 4M25-85/210 | Carbon dioxide | 85N | 0.03 | 21 | 1250 | 375 | 6900x3500x3400 | 25 | 6000 |
20 | 4M25W-127/28 | hydrogen | 127N | 0.01 | 2.8 | 1100 | 333 | 6900x5000x3620 | 38.9 | 10000 |
21 | 4M25-181/10 | stripping gas | 181N | 0.1 | 1 | 1200 | 333 | 7100x5100x3500 | 41 | 6000 |
22 | 4MW-106.7/0.3~13 | Analytical gas | 106.7N | 0.03 | 1.3 | 800 | 420 | 6200*4500*3750 | 21 | 10000 |
23 | 4MW-80/0.03~18 | coal gas | 80N | 0.003 | 1.8 | 800 | 485 | 6200*4400*3750 | 21 | 10000 |
24 | 4M32W-408.3/0.1~7.2 | Butane gas | 408.3N | 0.01 | 0.72 | 2200 | 333 | 8600*8700*3780 | 74 | 10000 |
25 | 4M32W-340/21 | coke oven gas | 340 | Normal | 2.1 | 2600 | 300 | 8400*4300*1600 | 40 | 6000 |
26 | 4M32-150/152 | Carbon dioxide | 150 | Normal | 152 | 1800 | 300 | 8400*4300*1600 | 44 | 6000 |
27 | 4M32W-197/16 | coal gas | 197N | Micro positive pressure | 1.6 | 1800 | 333 | 8600*8700*5200 | 74 | 10000 |
28 | 4M32W-109/0.2~35 | Methane gas | 109N | 0.02 | 3.5 | 1250 | 333 | 8500*8300*5200 | 60 | 10000 |
29 | 4M32W-134/0.2~16.2 | Propylene gas | 134N | 0.02 | 1.62 | 1200 | 333 | 8500*8300*5200 | 60 | 10000 |
30 | 4M50W-375/20 | coal gas | 375N | Normal | 2 | 2800 | 300 | 9000*4300*1800 | 45 | 6000 |
31 | 4M50W-148/300 | Nitrogen and hydrogen | 148N | Normal | 32 | 2500 | 333 | 9200*7500*3000 | 42 | 6000 |
32 | 4M50W-310/0.15~14 | coal gas | 310N | 0.015 | 1.4 | 2600 | 333 | 8700*8700*5200 | 65 | 10000 |
33 | 4M80-515/22~133 | Hydrogen gas | 515N | 2.2 | 13.3 | 2800 | 300 | 9500*9000*5000 | 90 | 10000 |
34 | 4M80-40/20~172 | Hydrogen gas | 40 | 2 | 17.2 | 4200 | 300 | 9500*9000*5000 | 90 | 10000 |
35 | 6M32W-334/12 | coal gas | 334N | Micro positive pressure | 1.2 | 2000 | 300 | 8400*9000*5600 | 95 | 10000 |
36 | 6M32W-450/0.1~7.2 | coal gas | 450N | 0.01 | 0.72 | 2800 | 300 | 8400*9000*5600 | 95 | 10000 |
37 | 6M32W-200/22 | Hydrogen gas | 200N | Micro positive pressure | 2.2 | 2000 | 333 | 8200*8700*5000 | 87 | 10000 |
38 | 6M50W-293/0.1~30 | coal gas | 293N | 0.01 | 3 | 3150 | 300 | 9000*9400*5000 | 105 | 10000 |
39 | 6M50-249/81 | Carbon dioxide | 248N | Micro positive pressure | 8.1 | 3550 | 300 | 9000*9400*5000 | 105 | 10000 |
Test and inspection
1. Part Material Inspection: Before shipment inspecting the mechanical properties and chemical composition of the following parts and provide inspection reports: cylinder, cylinder head, crankshaft, crankcase, main bearing, connecting rod, piston rod, piston rod, cross head, connecting rod bush connecting bolt, cross head pin, etc.
2. Nondestructive inspection: the supplier shall perform non-destructive inspection of the following parts.
Hydrostatic test and pressure test
The test pressure of cylinder block, cylinder head, piston and other compressed parts is at least 1.5 times of the maximum allowable working pressure, and lasts more than 30 minutes. The test pressure of the above parts of the water chamber is at least 1.5 times the maximum allowable working pressure, not less than 0.6MPa.
Our services:
CHINAMFG Provides Top-Rated, Efficient Reciprocating Compressors And Parts. Energy Efficient. Industry Leading Warranty. Low Maintenance. Gas Solution Engineer and Easy Install, promises to give a definite reply within 6 hours for the after-sales product service, can provide overseas Installation service. We can customize all kinds of standard air compressor, flammable gas compressor, toxin gas compressor of reciprocating compressor & diaphragm compressor.
What is advantages of our company?
Right Compressor Right Solution Gas Engineer Company
Whether centrifugal, screw or reciprocating, CHINAMFG is the sole multi-compressor provider for you.
The Best Quality, The Most Reliability
What is need to consider when purchase a correct compressor Upgrade Your Gas Compressor to Save Money & Energy Consumption Gas compressors are a vital part of many industry applications.
Save money and energy in your industrial workplace by upgrading your gas compressor today!
FAQ
Q1: What’s your delivery time?
A: Generally for standard air compressor is 15 days if there are stocks with regular 380V/50Hz/3ph.
Special customizing compressors with 30days production date for Screw Compressor, 90days for diaphragm compressor & reciprocating process gas compressor.
Q2: How long is your gas compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
Q3: How long could your air compressor be used?
A: Generally, more than 10 years.
Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.
Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.
How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Lubrication Style: | Oil-less |
---|---|
Cooling System: | Water Cooling |
Power Source: | AC Power |
Cylinder Position: | Horizontal |
Structure Type: | Closed Type |
Installation Type: | Stationary Type |
Samples: |
US$ 38000/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
|
|
---|
How Do You Troubleshoot Common Issues with Gas Air Compressors?
Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:
1. Start with Safety Precautions:
Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.
2. Check Power Supply and Connections:
Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.
3. Check Fuel Supply:
For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.
4. Inspect Air Filters:
Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.
5. Check Oil Level and Quality:
If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.
6. Inspect Spark Plug:
If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.
7. Check Belts and Pulleys:
Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.
8. Listen for Unusual Noises:
During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.
9. Consult the Owner’s Manual:
If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.
10. Seek Professional Assistance:
If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.
Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.
How Do Gas Air Compressors Contribute to Energy Savings?
Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:
1. Efficient Power Source:
Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.
2. Reduced Electricity Consumption:
Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.
3. Demand-Sensitive Operation:
Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.
4. Energy Recovery:
Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.
5. Proper Sizing and System Design:
Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.
6. Regular Maintenance:
Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.
7. System Optimization:
For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.
In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.
What Fuels Are Commonly Used in Gas Air Compressors?
Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:
1. Gasoline:
Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.
2. Diesel:
Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.
3. Natural Gas:
Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.
4. Propane:
Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.
5. Biogas:
In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.
It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.
editor by CX 2024-05-07
China Good quality 2.5m3/Min 250bar CNG Gas Station Natural Gas Booster Compressor Methane Gas Compressor with Best Sales
Product Description
KEEPWIN TECHNOLOGY ZheJiang CO.,LTD is a high-tech joint-stock enterprise which specializes in the development and designing ,manufacturing and installation, mating remolding and sales service of compressors as well as the corresponding pre-and post-position purifying equipment. CHINAMFG offers you various range of gas compressor like normal standard screw compressor, piston compressor, diaphragm compressor, CNG compressor, CO2 compressor, Hydrogen compressor, Nitrogen booster compressor, etc. for your process handling needs. These products are developed with the highest level of professionalism and innovation. The premium grade raw material and advanced technology is utilized in the production process, which assists us in giving required shape, design and finish to the finished products. The products are then sent to the Quality Control Department for stringent quality tests on various parameters. We view client satisfaction as the witness of our products’ utility and application in all environments. In line with it, we have developed a general framework for comprehending new developments in the compressor industry. Besides general gas such as air, the compressed medium may also include flammable and explosive gas, such Natural Gas and Coal Gas as well as special gas which are toxic and corrosive. CHINAMFG has taken a series of technical measures in aspects such as structure material, explosion prevention, anto-control and protection to guarantee safety and reliability. Products are widely used in variety of industries such as Petrochemicals, Fine Chemicals, Pharmaceutical Chemicals, Chemical textile, Gas Separation, Metallurgy Mine Machinery, Energy Chemicals, Machinery Industry, Electronics Industry, Agriculture, Animal Husbandry and Defense Industry, Astronomy, Aerospace,Medical and other fields. |
|||||||||
VW series Technical Parameters | |||||||||
No. | Model | Compressed medium | F.A.D (Nm3/min) | Power (KW) |
Inlet Pressure ( Mpa) |
Exhuast Pressure (Mpa) |
Dimension (L×W×H)mm |
N.W Weight (t) |
Power (KW) |
1 | VW-7/6~12 | Liquid gas | 7 | 90 | 0.6 | 1.2 | 2800X1800X2000 | 3.5 | 90 |
2 | VW-5/6~15 | Liquid gas | 5 | 75 | 0.6 | 1.5 | 2800X1800X2000 | 3.2 | 75 |
3 | VW-9/3~8 | Liquid gas | 9 | 90 | 0.3 | 0.8 | 3200X2000X1900 | 3.5 | 90 |
4 | VW-4.5/(3~15)~(6~20) | propylene gas | 4.5 | 90 | 0.3~1.5 | 0.6~2.0 | 3100X2100X1900 | 4 | 90 |
5 | VW-3/6~14 | atmosphere | 3 | 45 | 0.6 | 1.4 | 4000X2300X2700 | 6 | 45 |
6 | VW-1.5/0.8~16 | Pentafluoroethane | 1.5 | 22 | 0.08 | 1.6 | 3800X2470X2000 | 3 | 22 |
7 | VW-1.5/16 | Pentafluoroethane | 1.5 | 18.5 | 0 | 1.6 | 3800X2470X2000 | 3 | 18.5 |
8 | VW-31/2.2-3.5 | Natural gas | 31 | 90 | 0.22 | 0.35 | 2500x1800x1550 | 2.7 | 90 |
9 | 2VW-50/3.5 | CO2 | 50 | 220 | normal | 0.35 | 3350x1850x1650 | 6 | 220 |
10 | VW-13/0.02-3 | Coal gas | 13 | 75 | 0.002 | 0.3 | 2000x1630x1450 | 2.5 | 75 |
11 | VW-28/(0.1-1 .5)-3.5 | Oil field gas | 28 | 110 | 0.01-0.15 | 0.35 | 2300x1650x1550 | 3.3 | 110 |
12 | VW-80/2 | Coalbed gas | 80 | 250 | Atmospheric | 0.2 | 4400x2100x2200 | 7.5 | 250 |
13 | VW-20/8 | Two fluoroethane | 20 | 132 | normal | 0.8 | 2150x1800x1650 | 3.2 | 132 |
14 | VW-8.5/0.2-12 | Liquid gas | 8.5 | 75 | 0.02 | 1.2 | 1930x1630x1050 | 2.1 | 75 |
15 | VW-14/1 .5-16 | Chloromethane | 14 | 110 | 0.15 | 1.6 | 2050x1750x1550 | 3.7 | 110 |
16 | VW-11.7/0.4-7 | Chlorine | 11.7 | 45 | 0.04 | 0.7 | 2300x750x1450 | 2 | 45 |
17 | 2VW-25/25 | atmosphere | 25 | 250 | Atmospheric | 2.5 | 2800x1850x1550 | 2.1 | 250 |
18 | VW-2.5/3-250 | CNG | 2.5 | 110 | 0.3 | 25 | 2400x1600x1850 | 3.5 | 110 |
19 | 2VW-16.7/0.5-20 | Rich gas | 16.7 | 185 | 0.05 | 2 | 4200x1600x1600 | 6.5 | 185 |
20 | VW-26.7/0.5-10 | CNG | 26.7 | 250 | 0.05 | 1 | 4000x2000x2000 | 4.5 | 250 |
If you want to send us the inquiry,please fill the below technical information: A. The gas compression medium B. Gas composition? or the gas purity? C. The flow rate: _____Nm3/hr D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure) E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure) F. Inlet temperature G.Discharge temperature H. Cooling water temperature as well as other technical requirement. We can customize kinds of process gas compressors specially. If you are interested in it, please send inquiry,let’s discuss a further. |
||||||||||
Test and inspection
1. Part Material Inspection: Before shipment inspecting the mechanical properties and chemical composition of the following parts and provide inspection reports: cylinder, cylinder head, crankshaft, crankcase, main bearing, connecting rod, piston rod, piston rod, cross head, connecting rod bush connecting bolt, cross head pin, etc.
2. Nondestructive inspection: the supplier shall perform non-destructive inspection of the following parts.
Hydrostatic test and pressure test
The test pressure of cylinder block, cylinder head, piston and other compressed parts is at least 1.5 times of the maximum allowable working pressure, and lasts more than 30 minutes. The test pressure of the above parts of the water chamber is at least 1.5 times the maximum allowable working pressure, not less than 0.6MPa.
Our services:
CHINAMFG Provides Top-Rated, Efficient Reciprocating Compressors And Parts. Energy Efficient. Industry Leading Warranty. Low Maintenance. Gas Solution Engineer and Easy Install, promises to give a definite reply within 6 hours for the after-sales product service, can provide overseas Installation service. We can customize all kinds of standard air compressor, flammable gas compressor, toxin gas compressor of reciprocating compressor & diaphragm compressor.
What is advantages of our company?
Right Compressor Right Solution Gas Engineer Company
Whether centrifugal, screw or reciprocating, CHINAMFG is the sole multi-compressor provider for you.
The Best Quality, The Most Reliability
What is need to consider when purchase a correct compressor Upgrade Your Gas Compressor to Save Money & Energy Consumption Gas compressors are a vital part of many industry applications.
Save money and energy in your industrial workplace by upgrading your gas compressor today!
FAQ
Q1: What’s your delivery time?
A: Generally for standard air compressor is 15 days if there are stocks with regular 380V/50Hz/3ph.
Special customizing compressors with 30days production date for Screw Compressor, 80-100days for diaphragm compressor & reciprocating process gas compressor.
Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
Q3: How long could your air compressor be used?
A: Generally, more than 10 years.
Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.
Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.
How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Lubrication Style: | Oil-free |
---|---|
Cooling System: | Water Cooling |
Power Source: | AC Power |
Cylinder Position: | Angular |
Structure Type: | Closed Type |
Installation Type: | Stationary Type |
Customization: |
Available
|
|
---|
What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
What Are the Key Components of a Gas Air Compressor Control Panel?
A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:
1. Power Switch:
The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.
2. Pressure Gauges:
Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).
3. Control Knobs or Buttons:
Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.
4. Emergency Stop Button:
An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.
5. Motor Start/Stop Buttons:
Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.
6. Control Indicators:
Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.
7. Control Panel Display:
Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.
8. Start/Stop Control Circuit:
The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.
9. Safety and Protection Devices:
Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.
10. Control Panel Enclosure:
The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.
In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.
Can Gas Air Compressors Be Used in Remote Locations?
Yes, gas air compressors are well-suited for use in remote locations where access to electricity may be limited or unavailable. Their portability and reliance on gas engines make them an ideal choice for providing a reliable source of compressed air in such environments. Here’s a detailed explanation of how gas air compressors can be used in remote locations:
1. Independence from Electrical Grid:
Gas air compressors do not require a direct connection to the electrical grid, unlike electric air compressors. This independence from the electrical grid allows gas air compressors to be used in remote locations, such as wilderness areas, remote job sites, or off-grid locations, where it may be impractical or cost-prohibitive to establish electrical infrastructure.
2. Mobility and Portability:
Gas air compressors are designed to be portable and easy to transport. They are often equipped with handles, wheels, or trailers, making them suitable for remote locations. The gas engine powering the compressor provides mobility, allowing the compressor to be moved to different areas within the remote location as needed.
3. Fuel Versatility:
Gas air compressors can be fueled by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This fuel versatility ensures that gas air compressors can adapt to the available fuel sources in remote locations. For example, if gasoline or diesel is readily available, the gas air compressor can be fueled with these fuels. Similarly, if natural gas or propane is accessible, the compressor can be configured to run on these gases.
4. On-Site Power Generation:
In remote locations where electricity is limited, gas air compressors can serve as on-site power generators. They can power not only the compressor itself but also other equipment or tools that require electricity for operation. This versatility makes gas air compressors useful for a wide range of applications in remote locations, such as powering lights, tools, communication devices, or small appliances.
5. Off-Grid Operations:
Gas air compressors enable off-grid operations, allowing tasks and activities to be carried out in remote locations without relying on external power sources. This is particularly valuable in industries such as mining, oil and gas exploration, forestry, or construction, where operations may take place in remote and isolated areas. Gas air compressors provide the necessary compressed air for pneumatic tools, drilling equipment, and other machinery required for these operations.
6. Emergency Preparedness:
Gas air compressors are also beneficial for emergency preparedness in remote locations. In situations where natural disasters or emergencies disrupt the power supply, gas air compressors can provide a reliable source of compressed air for essential equipment and systems. They can power emergency lighting, communication devices, medical equipment, or backup generators, ensuring operational continuity in critical situations.
7. Adaptability to Challenging Environments:
Gas air compressors are designed to withstand various environmental conditions, including extreme temperatures, humidity, dust, and vibrations. This adaptability to challenging environments makes them suitable for use in remote locations, where environmental conditions may be harsh or unpredictable.
Overall, gas air compressors can be effectively used in remote locations due to their independence from the electrical grid, mobility, fuel versatility, on-site power generation capabilities, suitability for off-grid operations, emergency preparedness, and adaptability to challenging environments. These compressors provide a reliable source of compressed air, enabling a wide range of applications in remote settings.
editor by CX 2024-05-03
China Professional Process Gas Compressor Skid Mounted Nitrogen Compressor mini air compressor
Product Description
Company Profile
- ZheJiang CHINAMFG Lihua Technology Development Co., Ltd. is located in the political center, economic center, cultural center, international exchange center, science and technology innovation center, and the capital city of ZheJiang in China. We are specialized in providing international famous brands: Atlas Copco, CHINAMFG Rand, Sullair, Bolaite, and Switzerland Vantone laboratory equipment.
Compressors include: screw compressors, high-pressure compressors, petroleum compressors, natural gas compressors, process gas compressors, oil-free screw compressors, and centrifugal compressors.
Laboratory equipment: integrated Karl Fischer moisture titrator, integrated automatic potentiometric titrator, automatic Karlscher Coulometry moisture meter, ECO intelligent ion chromatograph.
We have over 10000 high-quality compressor spare parts in stock for you to choose from!
Product Description
The nitrogen booster can pressurize and transport the nitrogen produced after membrane nitrogen production. And nitrogen pressurization in other process flows.
Detailed Photos
Product Parameters
Technical parameters and specifications
Model specifications | Air displacement Nm3/h |
Intake pressure Mpa |
Exhaust pressure Mpa |
Motor Power kw |
External dimensions mm |
ZW-0.06/17-30 | 60 | 1.7 | 3.0 | 4 | 1000x580x870 |
ZW-0.1/6-30 | 40 | 0.6 | 3.0 | 4 | 1400x1200x950 |
ZW-0.16/6-30 | 62 | 0.6 | 3.0 | 7.5 | 1400x1200x950 |
ZW-0.25/8-30 | 120 | 0.8 | 3.0 | 11 | 1400x1200x950 |
VW-1.35/4-15 | 380 | 0.4 | 1.5 | 30 | 1400x1200x950 |
VW-3.3/8-16 | 1600 | 0.8 | 1.6 | 45 | 2200x1600x1200 |
VW-7/10 | 400 | Atmospheric pressure | 1.0 | 55 | 2400x1800x1500 |
VW-7/16 | 400 | 1.6 | 75 | 2400x1800x1500 | |
VW-1.2/6-150 | 480 | 0.6 | 15 | 75 | 2400x1800x1500 |
VW-13/8 | 720 | Atmospheric pressure | 0.8 | 90 | 2400x1800x1500 |
VW-4.7/5-16 | 1500 | 0.5 | 1.6 | 90 | 2400x1800x1500 |
VW-13/0.04-21 | 750 | 0.004 | 2.1 | 110 | 2400x1800x1500 |
VW-33/5-6.5 | 10500 | 0.5 | 0.65 | 110 | 2400x1800x1500 |
VW-20/7 | 1100 | Atmospheric pressure | 0.7 | 132 | 3400x2200x1300 |
VW-28.5/1-3 | 3100 | 0.1 | 0.3 | 132 | 2400x1800x1500 |
DW-6/7-25 | 2600 | 0.7 | 2.5 | 185 | 3400x2200x1300 |
DW-25/20 | 1350 | Atmospheric pressure | 2.0 | 220 | 3600x2200x1500 |
DW-12/6-18 | 4650 | 0.6 | 1.8 | 250 | 4600x2200x1800 |
DW-5/8-80 | 2500 | 0.8 | 8.0 | 280 | 4600x2200x1800 |
DW-8.8/8-40 | 4350 | 0.8 | 4.0 | 355 | 4800x2200x1800 |
Certifications
Packaging & Shipping
Packaging Options for Your Goods
When it comes to packing your goods, we offer 3 different options to suit your specific requirements. You can choose from the following:
- Original Package: We can pack your goods using the original packaging, ensuring that they are protected and presented just as they were intended.
- Custom Design Package: If you have a specific design in mind for your packaging, we can accommodate that as well. Simply provide us with your design, and we will pack your goods accordingly.
- Blank Package: Alternatively, we can pack your goods using our blank packaging. This option allows for a clean and simple presentation, with no specific design elements.
Please refer to the example below for a visual representation of our blank packaging:
Whether you choose to package your product in original packaging, your own design, or our blank packaging, you can trust that your product will be handled carefully and pay attention to details. We strive to provide the best packaging options to meet your needs.
4.Transportation options:For your convenience, we offer various transportation methods, including air freight, sea freight, and express delivery services, such as DHL, FedEx,TNT, etc. Choose the option that best suits your needs.
Our Advantages
We have been specializing in the compressor industry for 17 years! We are specialized in providing international famous brands: Atlas Copco, CHINAMFG Rand, Sullair, Bolaite, and Switzerland Vantone laboratory equipment.Whether you need screw compressors, oil-free screw compressors, centrifugal compressors, or spare parts, we can meet your needs. We have over 10000 types of accessories, from complete compressors to compressor accessories, everything! Welcome to experience the convenience and reliability of our products.
We not only provide compressor products from internationally renowned brands, but also international brand Swiss CHINAMFG laboratory equipment such as integrated Karl Fischer moisture titrator, fully automatic cartridge Coulomb moisture analyzer, integrated automatic potentiometric titrator, and ECO intelligent ion chromatograph. You no longer need to search everywhere, because we have everything you need here! Our goal is to provide you with the best service and the highest quality products. Whether you are an individual user or a corporate customer, we will be dedicated to serving you. Let’s find the best solution for your needs together!
FAQ
Q1: How can I get the quotation?
A: you can advise us the part number for checking, and we will quote to you soon by email
Q2: What kind of ways for transportation ?
A:In general by air, sea or Express.(like DHL,Fedex,TNT,etc.)
Q3: If i want to change model,size,package,etc. How can I do?
A:You can contact us by or mail, and we will revise according to your requirement
Q4: How do I know the quality of productions?
A:We have a strict series of quality control, and we have perfect after service system, which can help you to solve the problem soon
Q5: What is the terms of payment ?
A:WeChat, Alipay,T/T, Western Union, paypal
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Lubrication Style: | Oil-free |
---|---|
Cooling System: | Air Cooling |
Cylinder Arrangement: | Duplex Arrangement |
Cylinder Position: | Angular |
Structure Type: | Open Type |
Compress Level: | Multistage |
Customization: |
Available
|
|
---|
Can Gas Air Compressors Be Used in Construction Projects?
Gas air compressors are widely used in construction projects due to their portability, versatility, and ability to provide the necessary compressed air for various applications. They are an essential tool in the construction industry, enabling the efficient and effective operation of pneumatic tools and equipment. Here’s a detailed explanation of how gas air compressors are used in construction projects:
1. Powering Pneumatic Tools:
Gas air compressors are commonly used to power a wide range of pneumatic tools on construction sites. These tools include jackhammers, nail guns, impact wrenches, concrete breakers, air drills, sanders, grinders, and paint sprayers. The compressed air generated by the gas air compressor provides the necessary force and power for efficient operation of these tools, enabling tasks such as concrete demolition, fastening, surface preparation, and finishing.
2. Air Blow and Cleaning Operations:
In construction projects, there is often a need to clean debris, dust, and dirt from work areas, equipment, and surfaces. Gas air compressors are used to generate high-pressure air for air blow and cleaning operations. This helps maintain cleanliness, remove loose materials, and prepare surfaces for further work, such as painting or coating.
3. Operating Pneumatic Systems:
Gas air compressors are employed to operate various pneumatic systems in construction projects. These systems include pneumatic control devices, pneumatic cylinders, and pneumatic actuators. Compressed air from the gas air compressor is used to control the movement of equipment, such as gates, doors, and barriers, as well as to operate pneumatic lifts, hoists, and other lifting mechanisms.
4. Concrete Spraying and Shotcreting:
Gas air compressors are utilized in concrete spraying and shotcreting applications. Compressed air is used to propel the concrete mixture through a nozzle at high velocity, ensuring proper adhesion and distribution on surfaces. This technique is commonly employed in applications such as tunnel construction, slope stabilization, and repair of concrete structures.
5. Sandblasting and Surface Preparation:
In construction projects that require surface preparation, such as removing old paint, rust, or coatings, gas air compressors are often used in conjunction with sandblasting equipment. Compressed air powers the sandblasting process, propelling abrasive materials such as sand or grit onto the surface to achieve effective cleaning and preparation before applying new coatings or finishes.
6. Tire Inflation and Equipment Maintenance:
Gas air compressors are utilized for tire inflation and equipment maintenance on construction sites. They provide compressed air for inflating and maintaining proper tire pressure in construction vehicles and equipment. Additionally, gas air compressors are used for general equipment maintenance, such as cleaning, lubrication, and powering pneumatic tools for repair and maintenance tasks.
7. Portable and Remote Operations:
Gas air compressors are particularly beneficial in construction projects where electricity may not be readily available or feasible. Portable gas air compressors provide the flexibility to operate in remote locations, allowing construction crews to utilize pneumatic tools and equipment without relying on a fixed power source.
Gas air compressors are an integral part of construction projects, facilitating a wide range of tasks and enhancing productivity. Their ability to power pneumatic tools, operate pneumatic systems, and provide compressed air for various applications makes them essential equipment in the construction industry.
How Do You Transport Gas Air Compressors to Different Job Sites?
Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:
1. Equipment Size and Weight:
The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.
2. Transportation Modes:
Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:
- Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
- Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
- Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.
3. Securing and Protection:
It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.
4. Permits and Regulations:
Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.
5. Route Planning:
Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.
6. Equipment Inspection and Maintenance:
Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.
In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.
What Fuels Are Commonly Used in Gas Air Compressors?
Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:
1. Gasoline:
Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.
2. Diesel:
Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.
3. Natural Gas:
Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.
4. Propane:
Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.
5. Biogas:
In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.
It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.
editor by CX 2024-04-30
China Professional Zw-0.8/ (2-7) -16 Liquefied Petroleum Gas Compressors LPG Pumps & Compressors arb air compressor
Product Description
LPG LNG storage tank LPG compressor Ammonia Reciprocating Piston Compressor
ZW series Oil-Free LPG Gas Compressor, it has many functions, small volume, lightweight, small power, stable and reliable operation, and has good safety performance. It can transport highly volatile liquid such as liquefied petroleum gas and recover the gas left in the tank, Liquid Natural Gas. Due to the unique oil-free lubrication design, there is no need for oil lubrication in the cylinder, so it will not pollute the medium (ensure the purity of gas) and keep the transported substances pure.
Excellent complement, satisfied performance, light weight, small occupying area, more compressing ratio, smooth running, long service life of spare parts, simple operation, reliability and easy maintenance. ZW series compressors have both fixed or movable types; both normal atmosphere (0.1~1.5MPa) and high pressure (1.6~2.4MPa) to meet different requirements of customers.
LPG Compressor Technical Parameters |
||||
Model | Flow rate m3/min | Inlet pressure (MPa) | Discharge pressure (MPa) | Motor power (Kw) |
ZW-0.6/10-16 | 0.6 | 1.0 | 1.6 | 7.5 |
ZW-0.8/10-16 | 0.8 | 1.0 | 1.6 | 11 |
ZW-1.0/10-16 | 1.0 | 1.0 | 1.6 | 15 |
ZW-1.3/10-16 | 1.3 | 1.0 | 1.6 | 18.5 |
ZW-1.5/10-16 | 1.5 | 1.0 | 1.6 | 22 |
ZW-2.0/10-16 | 2.0 | 1.0 | 1.6 | 30 |
ZW-2.5/10-16 | 2.5 | 1.0 | 1.6 | 37 |
ZW-3.0/10-16 | 3.0 | 1.0 | 1.6 | 45 |
ZW-4.0/10-16 | 4.0 | 1.0 | 1.6 | 55 |
ZW-8.0/10-16 | 8.0 | 1.0 | 1.6 | 110 |
ZW-1.0/1-10 | 1.0 | 0.1 | 1.0 | 15 |
ZW-1.0/2-5 | 1.0 | 0.2 | 0.5 | 7.5 |
The above models are commonly used and can be customized according to each industry plant’s different requirements. The above data are calculated according to: Inlet pressure: ≤ 1.0Mpa; Exhaust pressure: ≤ 1.6Mpa; Maximum pressure difference: 0.6Mpa; Maximum instantaneous pressure ratio: ≤6 Cooling mode: air cooling or water cooling (according to end user’s local conditions to design); Inlet temperature: 40ºC; Liquid density of liquefied gas: 582.5kg/m3. |
||||
Basis Design Data
1 The compressor was adopted vertical type single-stage reciprocating piston compressor.
2. Cool Method: air-cooled.
3. Cylinder and packing stuff box all designed oil-free lubrication
4. Valves type is mesh valve
5. Compressor and motor direct driven by tire-type, with whole closed protection cover
6. Compressor set a manual turning mechanism structure
7. The compressor was set automatic stop control system once discharge pressure is higher than the set value
Main purpose and scope of Application
This series of compressors are mainly used for loading, unloading, tank pouring, residual gas recovery, tank vehicle loading, unloading, bottle filling, bottle emptying, conveying, residue removal and residual gas recycling and it can be also used in the processes of other petrol-industries, residual liquid recovery and other operations of LPG. They are ideal equipment for liquid transportation and gas recovery. Therefore, it is widely used in LPG storage and distribution station, gas mixing station, gasification station, tank plant, automobile filling station, etc., especially in large, medium and small LPG stations.
In addition, it is suitable for liquid transportation and residual gas recovery of propane, butane, butene and other volatile substances with low boiling point. Its variant products can be used for liquid transportation and gas recovery of propylene, liquid ammonia, etc.
Technical Paramter
No. | Item | Specification | |
1 | Compressor Model | ZW-0.95/10-15 | |
2 | Compress medium | LPG Gas | |
3 | Structure | Vertical Type, Air Cooking, Single action | |
4 | Compress stage number | single stage | |
5 | volume capacity (F.A.D) | 0.95 m3/min | |
6 | Suction pressure | 1.0Mpa | |
7 | Discharge pressure | 1.5Mpa | |
8 | Suction temperature | ≤40ºC | |
9 | Discharge temperature | ≤110ºC | |
10 | Compressor speed(r/min) | 740rpm | |
11 | Motor Power | 11KW explosion-proof motor: dIIBT4 | |
12 | Cooling method | Air Cooling | |
13 | Lubricate method | Crank case, Crankshaft, Connect rod, Crosshead | Splash lubrication |
Cylinder, filling | Oil free lubrication | ||
14 | Driven Method | Belt driven | |
15 | Installation | with skid-board | |
16 | Noise | 85dB (A) | |
17 | Vibration intensity | 28 | |
18 | Dimension | about 1220×680×980mm | |
19 | Weight | about 360KG | |
20 | Scope of supply | Compressor, motor, common underframe, gas pipeline, four-way valve, safety valve, instrument, random spare parts, factory documents, etc. |
FAQ
Q1: What’s your delivery time?
A: Generally 5-10 days if the goods are in stock. Or it is 20-35 days if the goods are not in stock, it is according to quantity.
Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
Q3: How long could your compressor machine be used?
A: Generally, design service life for 20years, According to real condition not less than 10 years.
Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience. And also we can do ODM for you.
Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also, we could accept USD, RMB, GBP, Euro, and other currency.
Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Lubrication Style: | Oil-free |
---|---|
Cooling System: | Air Cooling |
Cylinder Arrangement: | Balanced Opposed Arrangement |
Samples: |
US$ 4800/Piece
1 Piece(Min.Order) | Order Sample |
---|
Customization: |
Available
|
|
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
How Do Gas Air Compressors Contribute to Energy Savings?
Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:
1. Efficient Power Source:
Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.
2. Reduced Electricity Consumption:
Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.
3. Demand-Sensitive Operation:
Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.
4. Energy Recovery:
Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.
5. Proper Sizing and System Design:
Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.
6. Regular Maintenance:
Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.
7. System Optimization:
For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.
In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.
What Are the Advantages of Using a Gas Air Compressor Over an Electric One?
Using a gas air compressor offers several advantages over an electric air compressor. Gas-powered compressors provide unique benefits in terms of mobility, versatility, power, and convenience. Here’s a detailed explanation of the advantages of using a gas air compressor:
1. Portability and Mobility:
Gas air compressors are typically more portable and mobile compared to electric compressors. They often feature handles, wheels, or trailers, allowing for easy transportation to different locations. This portability is especially advantageous in situations where compressed air is needed at remote job sites, outdoor events, or areas without access to electricity. Gas air compressors can be easily moved and positioned where they are required.
2. Independence from Electricity:
One of the primary advantages of gas air compressors is their independence from electricity. They are powered by gas engines, which means they do not rely on a direct connection to the electrical grid. This makes them suitable for use in areas where electrical power is limited, unreliable, or unavailable. Gas air compressors offer a reliable source of compressed air even in remote locations or during power outages.
3. Versatility in Fuel Options:
Gas air compressors provide versatility in terms of fuel options. They can be powered by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This flexibility allows users to choose the most readily available or cost-effective fuel source based on their specific requirements. It also makes gas compressors adaptable to different environments and fuel availability in various regions.
4. Higher Power Output:
Gas air compressors typically offer higher power output compared to electric compressors. Gas engines can generate more horsepower, allowing gas compressors to deliver greater air pressure and volume. This higher power output is beneficial when operating pneumatic tools or equipment that require a significant amount of compressed air, such as jackhammers, sandblasters, or heavy-duty impact wrenches.
5. Continuous Operation:
Gas air compressors can provide continuous operation without the need for frequent breaks or cooldown periods. Electric compressors may overheat with prolonged use, requiring intermittent rest periods to cool down. Gas compressors, on the other hand, can operate continuously for longer durations without the risk of overheating. This continuous operation capability is particularly advantageous in demanding applications or situations that require extended periods of compressed air usage.
6. Quick Startup and Response:
Gas air compressors offer quick startup and response times. They can be started instantly by simply pulling a cord or pressing a button, whereas electric compressors may require time to power up and reach optimal operating conditions. Gas compressors provide immediate access to compressed air, allowing for efficient and prompt task completion.
7. Durability and Resistance to Voltage Fluctuations:
Gas air compressors are generally more durable and resistant to voltage fluctuations compared to electric compressors. Electric compressors can be affected by voltage drops or surges, which may impact their performance or cause damage. Gas compressors, however, are less susceptible to voltage-related issues, making them reliable in environments where voltage fluctuations are common.
8. Lower Energy Costs:
Gas air compressors can offer lower energy costs compared to electric compressors, depending on the price of the fuel being used. Gasoline or diesel fuel, for example, may be more cost-effective than electricity in certain regions or applications. This cost advantage can result in significant savings over time, especially for high-demand compressed air operations.
Overall, the advantages of using a gas air compressor over an electric one include portability, independence from electricity, fuel versatility, higher power output, continuous operation capability, quick startup and response times, durability, resistance to voltage fluctuations, and potentially lower energy costs. These advantages make gas air compressors a preferred choice in various industries, remote locations, and applications where mobility, power, and reliability are crucial.
editor by CX 2024-04-30
China Best Sales Reciprocating Oil-Free Propane Hydraulic Driven Hydrogen Natural Gas Piston Hydrogen Compressor Manufacturer mini air compressor
Product Description
Reciprocating Micro-Oil Oil-free Piston Compressor
( Blue Font To View Hyperlink)
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
This series of oil-free compressor is one of the first products produced by our factory in China. The product has the characteristics of low speed, high component strength, stable operation, long service life and convenient maintenance. This series compressor is in the form of unit. It integrates compressor, gas-liquid separator, filter, 2 position four-way valve, safety valve, check valve, explosion-proof motor and chassis. The utility model has the advantages of small volume, light weight, low noise, good sealing performance, easy installation, simple operation, etc.
Main components
1. Motion system: crankshaft, piston connecting rod assembly, coupling, etc.
2. Air distribution system: valve plate, valve spring, etc.
3. Sealing system: piston ring, oil seal, gasket, packing, etc.
4. Body system: crankcase, cylinder block, cylinder liner, cover plate, etc.
5. Lubrication system: lubricating oil pump, oil filter, pressure regulating valve, etc.;
6. Safety and energy regulation systems: safety valves, energy regulation devices, etc.
Working principle of piston compressor
When the crankshaft of the piston compressor rotates, the piston will reciprocate through the transmission of the connecting rod, and the working volume formed by the inner wall of the cylinder, the cylinder head and the top surface of the piston will periodically change. When the piston of a piston compressor starts to move from the cylinder head, the working volume in the cylinder gradually increases. At this time, the gas flows along the intake pipe and pushes the intake valve to enter the cylinder until the working volume reaches the maximum. , The intake valve is closed; when the piston of the piston compressor moves in the reverse direction, the working volume in the cylinder is reduced, and the gas pressure is increased. When the pressure in the cylinder reaches and is slightly higher than the exhaust pressure, the exhaust valve opens and the gas is discharged from the cylinder , Until the piston moves to the limit position, the exhaust valve is closed. When the piston of the piston compressor moves in the reverse direction again, the above process repeats. In short, the crankshaft of a piston compressor rotates once, the piston reciprocates once, and the process of air intake, compression, and exhaust is realized in the cylinder, which completes a work cycle.
Advantages of piston compressor
1. The applicable pressure range of the piston compressor is wide, and the required pressure can be reached regardless of the flow rate;
2. The piston compressor has high thermal efficiency and low unit power consumption;
3. Strong adaptability, that is, a wide exhaust range, and is not affected by the pressure level, and can adapt to a wider pressure range and cooling capacity requirements;
4. Piston compressors have low requirements for materials, and use common steel materials, which is easier to process and lower in cost;
5. The piston compressor is relatively mature in technology, and has accumulated rich experience in production and use;
6. The device system of the piston compressor is relatively simple.
Note: In the unloading process, the compressor pressurizes the gas from the storage tank and then presses it into the tank car through the gas-phase pipeline, and presses the liquid from the tank car to the storage tank through the gas-phase differential pressure to complete the unloading process. When the gas phase is pressurized, the temperature of the gas phase will rise. At this time, forced cooling is not necessary, because if the gas phase is compressed and then cooled, it is easy to liquefy, and it is difficult to establish the pressure difference of the gas phase, which is not conducive to the replacement of the gas phase and the liquid phase. In short, it will cause the prolongation of the unloading process. If it is necessary to recover the residual gas, the cooler can be selected to forcibly cool the gas phase during the recovery operation, so as to recover the residual gas as soon as possible.The loading process is opposite to the unloading process.
Chemical Process Compressor Description
Chemical process compressors refer to process reciprocating piston compressors used to compress various single or mixed media gases in petroleum and chemical processes, as well as chemical exhaust gas recycling systems. Its main function is to transport the medium gas in the reaction device and provide the required pressure to the reaction device. Features 1. Designed for specific process flow. 2. The whole machine is skid-mounted and advanced in structure. 3. The compressor types are: Z type, D type, M type. 4. The middle body of the slideway and the cylinder can be designed in different structural forms according to the process requirements.
Reference Technical parameters and specifications
Model | Volume flow(Nm3/h) | Suction pressure(Mpa) | Exhaust pressure (Mpa) | Motor power(kw) | Dimension (mm) | |
1 | ZW-0.4/ 2-250 | 60 | 0.2 | 25 | 18.5 | 2800*2200*1600 |
2 | ZW-0.81/ (1~3)-25 | 120 | 0.1~0.3 | 2.5 | 22 | 1000*580*870 |
3 | DW-5.8/0.5-5 | 400~500 | 0.05 | 0.5 | 37 | 2000*1600*1200 |
4 | DW-10/2 | 510 | Atmospheric pressure | 0.2 | 37 | 2000*1600*1200 |
5 | DW-6.0/5 | 300 | Atmospheric pressure | 0.5 | 37 | 2000*1600*1200 |
6 | DW-0.21/(20~30)-250 | 270 | 2~3 | 25 | 45 | 3200*2200*1600 |
7 | ZW-0.16/60-250 | 480 | 6 | 25 | 45 | 3000*2200*1600 |
8 | ZW-0.46 /(5~10)-250 | 200 | 0.5~1.0 | 25 | 45 | 3000*2200*1600 |
9 | DW-1.34/2-250 | 208 | 0.2 | 25 | 55 | 3400*2200*1600 |
10 | DW-0.6/24-85 | 720 | 2.4 | 8.5 | 55 | 2200*1600*1200 |
11 | ZW-2.9/14.2-20 | 220 | 1.42 | 2 | 55 | 2200*1600*1200 |
12 | VW-2.0/(2~4)-25 | 410 | 0.2~0.4 | 2.5 | 55 | 3400*2200*1600 |
13 | DW-0.85/(3~4)-250 | 180 | 0.3~0.4 | 25 | 55 | 2400*1800*1500 |
14 | DW-25-(0.2~0.3)-1.5 | 1620 | 0.02~0.03 | 0.15 | 75 | 2400*1800*1500 |
15 | VW-8.0/0.3-25 | 540 | 0.03 | 2.5 | 90 | 2400*1800*1500 |
16 | DW-6.8/0.05-40 | 200~400 | 0.005 | 4 | 90 | 2400*1800*1500 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | 18 Months |
---|---|
Warranty: | 18 Months |
Lubrication Style: | Lubricated |
Cooling System: | Water Cooling |
Cylinder Arrangement: | Balanced Opposed Arrangement |
Cylinder Position: | Angular |
Customization: |
Available
|
|
---|
What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
Can Gas Air Compressors Be Used for Natural Gas Compression?
Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:
1. Different Compressed Gases:
Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.
2. Safety Considerations:
Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.
3. Equipment Compatibility:
Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.
4. Efficiency and Performance:
Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.
5. Regulatory Compliance:
Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.
6. Industry Standards and Practices:
The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.
In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.
Can Gas Air Compressors Be Used in Remote Locations?
Yes, gas air compressors are well-suited for use in remote locations where access to electricity may be limited or unavailable. Their portability and reliance on gas engines make them an ideal choice for providing a reliable source of compressed air in such environments. Here’s a detailed explanation of how gas air compressors can be used in remote locations:
1. Independence from Electrical Grid:
Gas air compressors do not require a direct connection to the electrical grid, unlike electric air compressors. This independence from the electrical grid allows gas air compressors to be used in remote locations, such as wilderness areas, remote job sites, or off-grid locations, where it may be impractical or cost-prohibitive to establish electrical infrastructure.
2. Mobility and Portability:
Gas air compressors are designed to be portable and easy to transport. They are often equipped with handles, wheels, or trailers, making them suitable for remote locations. The gas engine powering the compressor provides mobility, allowing the compressor to be moved to different areas within the remote location as needed.
3. Fuel Versatility:
Gas air compressors can be fueled by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This fuel versatility ensures that gas air compressors can adapt to the available fuel sources in remote locations. For example, if gasoline or diesel is readily available, the gas air compressor can be fueled with these fuels. Similarly, if natural gas or propane is accessible, the compressor can be configured to run on these gases.
4. On-Site Power Generation:
In remote locations where electricity is limited, gas air compressors can serve as on-site power generators. They can power not only the compressor itself but also other equipment or tools that require electricity for operation. This versatility makes gas air compressors useful for a wide range of applications in remote locations, such as powering lights, tools, communication devices, or small appliances.
5. Off-Grid Operations:
Gas air compressors enable off-grid operations, allowing tasks and activities to be carried out in remote locations without relying on external power sources. This is particularly valuable in industries such as mining, oil and gas exploration, forestry, or construction, where operations may take place in remote and isolated areas. Gas air compressors provide the necessary compressed air for pneumatic tools, drilling equipment, and other machinery required for these operations.
6. Emergency Preparedness:
Gas air compressors are also beneficial for emergency preparedness in remote locations. In situations where natural disasters or emergencies disrupt the power supply, gas air compressors can provide a reliable source of compressed air for essential equipment and systems. They can power emergency lighting, communication devices, medical equipment, or backup generators, ensuring operational continuity in critical situations.
7. Adaptability to Challenging Environments:
Gas air compressors are designed to withstand various environmental conditions, including extreme temperatures, humidity, dust, and vibrations. This adaptability to challenging environments makes them suitable for use in remote locations, where environmental conditions may be harsh or unpredictable.
Overall, gas air compressors can be effectively used in remote locations due to their independence from the electrical grid, mobility, fuel versatility, on-site power generation capabilities, suitability for off-grid operations, emergency preparedness, and adaptability to challenging environments. These compressors provide a reliable source of compressed air, enabling a wide range of applications in remote settings.
editor by CX 2024-04-29
China Standard Stationary Water Cooled Twin Screw Landfill Gas Compressor air compressor parts
Product Description
REDUCE ENERGY CONSUMPTION
Under different conditions,the demand for gas will float.Through a large number of research and calculation of marketdemandCha nun confirmed it.Only about 10% of applications require stable air supplyTherefore,frequency conversioncompressor can play a greater role in energy saving.
Energy cost often accounts for 70% of the life cycle cost of a compressor. The production of compressed air may account for 40% of all electricity costs in the plant.In almost every factory,the gas consumption will vary with different time periods,with its high and low CHINAMFG periods. permanent magnet variable frequency screw air compressor can supply glass completely according to the requirements of gas consumption,which can not only save a lot of energy, but also protect theenvironment for future generations.
INTERIOR STRUCTURE
CUSTOM OIL
COOLED MOTOR
First-stage energy-efficient motor,Low Noise,IP65 protection grade
AUTOMOTIVE GRADE
PERMANENT MAGNET MOTOR
IE4 high efficiency permanent magnet motor.
AUTOMOTIVE PERMANENT MAGNET MOTOR ForN38UH high grade permanent magnet, IP67 protection grade, and fully enclosed structure uniquevacuum epoxy dipping paint,effectively guaranteeing the stable operation of unit.
CHANUN
CUSTOM CONVERTER
Permanent magnet variable-frequency conversion technology, wide voltage. energy-saving ,with a small impact on the power grid.
7 INCH TOUCH SCREEN
Large touch screen.all-round protection monitoring with functions of motor start/stopcontrol, operation control:reversal protection of air compressor: and multi-point temperature detection and control protection.
HIGH MOBILITY (OPTIONAL)
Easy and flexible to rotate. so that the air compressor is able to move conveniently andquickly (optional)
ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,a comprehensive first-class exhibition hall and a testing laboratory.
CHINAMFG has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.
The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts.
Dukas adheres to the business philosophy of cooperation and mutual benefit to provide a one-stop service for every customer!
CHINAMFG air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South Africa, Australia, Thailand, Russia, Argentina, Canada and so on.
CHINAMFG products have won a good reputation from users for their excellent quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with excellent products and meticulous after-sales service!
Dukas warmly welcome customers to visit our factory and establish a wide range of cooperation!
Frequency Asked Question:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our Factory is Located in Xihu (West Lake) Dis. County, HangZhou City, ZheJiang Province, China.
Q3: Will you provide spare parts of your products?
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.
Q4: Can you accept OEM orders?
A4: Yes, with professional design team, OEM orders are highly welcome.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.
Q6: Warranty terms of your machine?
A6: Two years warranty for the machine and technical support always according to your needs.
Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | 24 Hours |
---|---|
Warranty: | 2 Year |
Lubrication Style: | Lubricated |
Cooling System: | Air Cooling |
Power Source: | AC Power |
Cylinder Position: | Horizontal |
Customization: |
Available
|
|
---|
Can Gas Air Compressors Be Used for High-Pressure Applications?
Gas air compressors can be used for high-pressure applications, but there are certain considerations to keep in mind. Here’s a detailed explanation:
Gas air compressors are available in various sizes and configurations, and their suitability for high-pressure applications depends on factors such as the compressor’s design, power output, and the specific requirements of the application. Here are some key points to consider:
1. Compressor Design:
Not all gas air compressors are designed to handle high-pressure applications. Some compressors are specifically built for low-to-medium pressure ranges, while others are designed to deliver higher pressure outputs. It is important to select a gas air compressor model that is rated for the desired pressure range. The compressor’s specifications and manufacturer’s guidelines will provide information on the maximum pressure it can generate.
2. Power Output:
The power output of a gas air compressor is a crucial factor in determining its suitability for high-pressure applications. High-pressure compressors require more power to achieve and sustain the desired pressure levels. It is important to ensure that the gas air compressor has sufficient power output to meet the demands of the specific high-pressure application.
3. Cylinder Configuration:
The cylinder configuration of the gas air compressor can also affect its ability to handle high-pressure applications. Compressors with multiple cylinders or stages are designed to generate higher pressures compared to compressors with a single cylinder. Multi-stage compressors compress the air in multiple steps, allowing for higher pressure ratios.
4. Safety Considerations:
High-pressure applications require careful attention to safety considerations. Gas air compressors used for high-pressure applications should be equipped with appropriate safety features such as pressure relief valves, pressure gauges, and safety shut-off systems. It is crucial to follow all safety guidelines and regulations to ensure safe operation.
5. Maintenance and Inspection:
Regular maintenance and inspection are essential for gas air compressors used in high-pressure applications. High-pressure operation can put additional stress on the compressor components, and proper maintenance helps ensure optimal performance and safety. Regular inspections and adherence to maintenance schedules will help identify and address any potential issues before they become major problems.
6. Application-specific Considerations:
Each high-pressure application may have specific requirements and considerations. It is important to evaluate factors such as the required pressure level, duty cycle, flow rate, and any specific environmental conditions that may impact the performance of the gas air compressor. Consulting with the compressor manufacturer or a qualified professional can help determine the suitability of a gas air compressor for a particular high-pressure application.
In summary, gas air compressors can be used for high-pressure applications, provided that they are designed, rated, and configured appropriately. It is essential to consider factors such as compressor design, power output, safety features, maintenance requirements, and application-specific considerations to ensure safe and reliable operation at high pressures.
How Do Gas Air Compressors Contribute to Energy Savings?
Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:
1. Efficient Power Source:
Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.
2. Reduced Electricity Consumption:
Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.
3. Demand-Sensitive Operation:
Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.
4. Energy Recovery:
Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.
5. Proper Sizing and System Design:
Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.
6. Regular Maintenance:
Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.
7. System Optimization:
For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.
In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.
What Safety Precautions Should Be Taken When Operating Gas Air Compressors?
Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:
1. Read and Follow the Manufacturer’s Instructions:
Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.
2. Provide Adequate Ventilation:
Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.
3. Wear Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.
4. Perform Regular Maintenance:
Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.
5. Preventive Measures for Fuel Handling:
If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:
- Store fuel in approved containers and in well-ventilated areas away from ignition sources.
- Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
- Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
- Never smoke or use open flames near the compressor or fuel storage areas.
6. Use Proper Electrical Connections:
If the gas air compressor requires electrical power, follow these electrical safety precautions:
- Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
- Avoid using extension cords unless recommended by the manufacturer.
- Inspect electrical cords and plugs for damage before use.
- Do not overload electrical circuits or use improper voltage sources.
7. Secure the Compressor:
Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.
8. Familiarize Yourself with Emergency Procedures:
Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.
It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.
editor by CX 2024-04-29
China Best Sales Oil-Free Piston Oxygen Hydrogen Nitrogen Booster Compressor High Pressure Gas Compressor air compressor portable
Product Description
Product Description
Oil-free Piston Oxygen Hydrogen Nitrogen Booster Compressor High Pressure Gas Compressor
4-12 m3/h air-cooled oil-free filling oxygen compressor
Oxygen compressors refer to compressors used to pressurize oxygen for transportation or storage.
There are 2 types of commonly used medical oxygen compressors. One is that PSA oxygen concentrators in hospitals need to be pressurized to supply various wards and operating rooms. It provides 7-10 kg of line pressure. Oxygen from a PSA needs to be stored in a high pressure container for ease of use. The storage pressure is usually a pressure of 100 barg, 150 barg, 200 barg or 300 barg.
Advantages and characteristics of oil-free oxygen booster compressor
1. Oil-free, stainless steel cylinder
2. No pollution, keep the gas purity unchanged
3. Low maintenance cost and easy operation.
4. According to the customer’s specific working conditions, the compressor is designed as single-stage compression, two-stage compression, three-stage compression and four-stage compression.
5. Low speed, long life, average speed 260-400RPM,
6. Continuous continuous heavy-duty operation, can run stably for 24 hours without stopping
There are 2 types of oil-free oxygen filling cylinder compression, air cooling and water cooling, vertical structure, CHINAMFG series high-pressure oil-free lubrication oxygen compressor, excellent performance, stable operation, high efficiency and energy saving, long service life, widely used in oxygen , chemical process and plateau oxygen supply, combined with an oxygen generator, forms a simple and safe high-pressure oxygen system.
Technical parameter
Flow rate | Inlet pressure | Outlet pressure | Motor power | Crankcase | Inlet size | Outlet size | Dimension | Weight | Inlet/Outlet temperature |
mm | kg | ºC | |||||||
1-3 m3/h | 3-4 bar | 150 bar | 1.5-3 kw | Aluminum alloy | M14*1.5 | M14*1.5 | 850*640*680 | 140 | 45 |
200 bar | |||||||||
4-12 m3/h | 3-4 bar | 150 bar | 3-5.5 kw | Small two-row four-level | DN15 | M16*1.5 | 1000*800*1100 | 320 | 45 |
200 bar | |||||||||
13-60 m3/h | 3-4 bar | 150 bar | 11-18.5 kw | Medium two-row four-level | DN25 | M16*1.5 | 1650*950*1470 | 960 | 45 |
200 bar | |||||||||
60-70 m3/h | 3-4 bar | 150 bar | 22 kw | 6H | DN40 | M22*1.5 | 1950*1350*1400 | 1300 | 45 |
80-150 m3/h | 3-4 bar | 150 bar | 30-45 kw | Big two-row four-level | DN50 | M22*1.5 | 2100*1100*1600 | 2000 | 45 |
200 bar | |||||||||
10-15 m3/h | 3-4 bar | 150 bar | 5.5-7.5 kw | New four-row four-level | DN15 | M16*1.5 | 1050*750*1571 | 450 | 45 |
200 bar |
The basi c parameters li sted i n this table can be confi r’med accordi ngtothe actual worki ng condi ti ons.
The parameters of the pressurized 20MPa filling machine are compared with those of the same 15MPa flow model.
The strength and precision of all host parts are increased, and the precision of electrical parts (unloading solenoid valve) and cut- off valve (20MPa high pressure) is greatly improved than that of 15MPa filling machine.
Application industry
Industrial applications for oxygen compressors include booster use of low pressure oxygen for VSA applications in steel mills, paper mills and water treatment plants.
Successful cases
Customer Visit
Packaging & Shipping
• Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)
• Shipping method: by sea, by LCL/FCL or as requested
• Delivery method: FOB, CFR, CIF and EXW etc.
• Delivery time: in 7-15 days after receiving deposit (customized machines not included)
Company Profile
ZheJiang CHINAMFG Machinery Co., Ltd. is a company dedicated to the production and research and development of various gas compression equipment. The company was established in 2012 and has a total of 5 licensed technical engineers. Mainly engaged in air, nitrogen, CO2 and other special gas compression equipment and after-treat equipment. With the development in recent years, the company has established a foreign trade team in ZheJiang , and hired foreign trade consultants with 10 years of industry experience to better serve customers worldwide. With excellent quality and the support of 30 distributors worldwide, our annual sales in 2018 exceeded 5 million US dollars. We look CHINAMFG to working with you to create a better tomorrow!
After Sales Service
1. 24/7 after sales service support in different languages.
2. Customized color, Model ect.
3. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4. Delivery on time and excellent after-sales service.
5. Plenty of original spare parts with proven quality.
6. All kinds of technical documents in different languages.
Payment and delivery
FAQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Some key parts are imported from overseas
3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Online Support |
---|---|
Warranty: | 24 Months |
Lubrication Style: | Oil-free |
Customization: |
Available
|
|
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
How Do Gas Air Compressors Compare to Diesel Air Compressors?
When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:
1. Fuel Efficiency:
Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.
2. Power Output:
Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.
3. Cost:
In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.
4. Maintenance Requirements:
Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.
5. Environmental Impact:
When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.
6. Portability and Mobility:
Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.
It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.
In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.
How Do You Transport Gas Air Compressors to Different Job Sites?
Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:
1. Equipment Size and Weight:
The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.
2. Transportation Modes:
Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:
- Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
- Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
- Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.
3. Securing and Protection:
It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.
4. Permits and Regulations:
Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.
5. Route Planning:
Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.
6. Equipment Inspection and Maintenance:
Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.
In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.
How Do You Choose the Right Size Gas Air Compressor for Your Needs?
Choosing the right size gas air compressor is crucial to ensure optimal performance and efficiency for your specific needs. Selecting a compressor that is too small may result in insufficient airflow or pressure, while choosing one that is too large can lead to unnecessary energy consumption and higher costs. Here’s a detailed explanation of the factors to consider when choosing the right size gas air compressor:
1. Required Airflow:
Determine the airflow requirements of your applications. Consider the tools, equipment, or processes that will be powered by the compressor and their respective airflow demands. The required airflow is typically measured in cubic feet per minute (CFM). Determine the total CFM required, taking into account any simultaneous or intermittent tool usage.
2. Operating Pressure:
Identify the operating pressure required for your applications. Different tools and systems have specific pressure requirements, measured in pounds per square inch (PSI). Ensure that the compressor you choose can deliver the required pressure consistently.
3. Duty Cycle:
Consider the duty cycle, which refers to the amount of time the compressor will be in operation within a given period. Some applications may require continuous operation, while others involve intermittent or occasional use. Take into account the duty cycle to ensure that the compressor can handle the expected workload without overheating or experiencing excessive wear.
4. Tank Size:
The tank size of a gas air compressor determines its ability to store compressed air and provide a steady supply. A larger tank can help accommodate fluctuations in demand and reduce the frequency of the compressor cycling on and off. Consider the required storage capacity based on the specific applications and the desired balance between continuous operation and storage capacity.
5. Power Source:
Gas air compressors can be powered by different fuels, such as gasoline, diesel, natural gas, or propane. Consider the availability and cost of the fuel options in your location, as well as the specific requirements of your applications. Choose a compressor that is compatible with a power source that suits your needs.
6. Portability:
Determine if portability is a requirement for your applications. If you need to move the compressor to different job sites or locations, consider a portable model with features like wheels, handles, or a compact design that facilitates easy transportation.
7. Noise Level:
If noise is a concern in your working environment, consider the noise level of the compressor. Gas air compressors can vary in their noise output, and certain models may have noise-reducing features or insulation to minimize sound emissions.
8. Manufacturer Recommendations:
Consult the manufacturer’s recommendations and guidelines for selecting the appropriate compressor size for your specific needs. Manufacturers often provide guidelines based on the anticipated applications, airflow requirements, and other factors to help you make an informed decision.
By considering these factors and carefully assessing your specific requirements, you can choose the right size gas air compressor that meets your airflow, pressure, duty cycle, and other operational needs. It’s advisable to consult with industry professionals or compressor experts for guidance, especially for complex or specialized applications.
editor by CX 2024-04-27
China wholesaler Hot Sale and Reliable Quality Gas Compressor Diaphragm Compressor Oxygen Compressor with Good quality
Product Description
Reciprocating Completely Oil-Free Diaphragm Compressor
( Blue Font To View Hyperlink)
Our company specialize in producing various kinds of compressor products, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process Principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GD Model Instruction
GD diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
GD diaphragm compressor for my company independent research and development of large diaphragm compressor, its advantages are: high compression ratio, large displacement, large piston force, stable running, high exhaust pressure, etc, has been widely used and petroleum chemical industry and nuclear power plant, and so on,.Two GD type diaphragm compressor cylinder arrangement for symmetrically arranged in parallel, more suitable for the petrochemical and nuclear power plant such as uninterrupted operation for a long time, because of the cylinder body symmetry, run up against other arrangement of diaphragm compressor is the most stable operation, running, small vibration from the ground clearance is more convenient in maintenance.
Advantages
1.Good sealing performance
Diaphragm compressor is a kind of special structure displacement compressor.The gas does not need lubrication,the sealing performance is good,the compression medium does not contact with any lubricant,and there will be no pollution in the compression process.It is especially suitable for high purity(99.9999%),rate,extremely corrosive,toxic and harmful,inflammable and explosive.Compression,transportation and bottle filling of radioactive gases.Membrane head is sealed with inlaid double O-ring,and its sealing effect is far better than that of open type.
2.Cylinder has good heat dissipation performance
The working cylinder of diaphragm compressor has good heat dissipation performance and is close to isothermal compression.It can adopt higher compression ratio and is suitable for compressing high-pressure gas.
3.Compressor speed is low and service life of vulnerable parts is prolonged.The new type of diaphragm cavity curve improve the volume efficiency of the compressor,optimize the value type,and adopt special heat treatment method for diaphragm,which greatly improves the service life of the compressor.
4.The high efficiency cooler is adopted,which makes the whole machine low in temperature and high in efficiency.The service life of lubricating oil,O-ring and value spring can be prolonged appropriately .Under the condition of meeting the buyer’s technological parameters,the structure is more advanced,reasonable and energy-saving.
5.The diaphragm rupture alarm structure is advanced,reasonable and reliable.The diaphragm installation has no directionality and is easy to replace.
6.The parts and components of the whole equipment are concentrated on a skid-mounted chassis,which is convenient for transportation,installation and management.
Reference Operating Parameter:
Model | GD-120/4-80 | Remarks | |
Volume Flow | Nm3/h | 120 | No-Standard |
Working pressure | Suction pressure: | 0.4MPa | No-Standard |
Exhaust pressure: | 8.0MPa | No-Standard | |
Cooling Method | Water-Cooled | No-Standard | |
Intake temperature | °C | 0~30 | |
Inlet pressure | MPa | 0.3~0.4 | |
Discharge temperature | °C | ≤45ºC | |
Noise | dB(A) | ≤80 | |
Power/Frequence | V/Hz | 380/50 | No-Standard |
Motor Power | Kw | 22KW~200KW | No-Standard |
Crankshaft speed | r/min | 420 | |
Overall dimension | L/mm | 3000 | |
W/mm | 1600 | ||
H/mm | 1400 |
Reference Specification
1 | GD-120/4-80 | 3.0 | 120 | 0.4 | 8.0 | 3000x1600x1400 | 30 | |
2 | GD-130/0.98-11 | 3.0 | 130 | 0.098 | 1.1 | 3000x1800x1600 | 4.0 | 30 |
3 | GD-150/2-20 | 3.0 | 150 | 0.2 | 2.0 | 3000x1800x1600 | 4.0 | 37 |
4 | GD-100/0.1-5 | 4.0 | 100 | 0.01 | 0.5 | 2800X1500X1500 | 3.0 | 18.5 |
5 | GD-100/5.5-200 | 5.0 | 100 | 0.55 | 20 | 3200X2000X1600 | 4.5 | 45 |
6 | GD-80/0.12-4 | 5.0 | 80 | 0.012 | 0.4 | 2800x1600x 1500 | 3.8 | 15 |
7 | GD-60/0.3-6 | 4.0 | 60 | 0.03 | 0.6 | 2800x1600x1500 | 4.0 | 15 |
8 | GD-70/0.1-8 | 3.8 | 70 | 0.01 | 0.8 | 3000 x 1600×1250 | 5.0 | 18.5 |
9 | GD-40/0.02-160 | 5.0 | 40 | 0.02 | 16 | 2800x1460x1530 | 3.0 | 22 |
10 | GD-100/0.5-6 | 2.0 | 100 | 0.05 | 0.6 | 3000x2000x1560 | 6.0 | 18.5 |
11 | GD-36/1-150 | 4.0 | 36 | 0.1 | 15 | 3000x1500x1500 | 4.0 | 45 |
12 | GD-35/0.7-300 | 4.0 | 35 | 0.07 | 30 | 3000x1600x1500 | 4.0 | 22 |
13 | GD-500/15-35 | 4.5 | 500 | 1.5 | 3.5 | 3000x2000x1700 | 4.0 | 45 |
14 | GD-150/15-210 | 4.5 | 150 | 1.5 | 21 | 3200x1700x1600 | 4.0 | 45 |
15 | GD-120/8-220 | 4.5 | 120 | 0.8 | 22 | 3200x1700x1600 | 3.8 | 45 |
16 | GD-100/9 | 4.5 | 100 | 0.0 | 0.9 | 3200x1700x1800 | 4.5 | 22 |
17 | GD-100/1.5-150 | 4.5 | 100 | 0.15 | 15 | 3200x1700x1800 | 4.5 | 45 |
18 | GD-40/30 | 4.5 | 40 | 0.0 | 3.0 | 3200x1700x1800 | 4.0 | 18.5 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Warranty: | 18month |
---|---|
Principle: | Displacement Compressor |
Application: | High Back Pressure Type |
Customization: |
Available
|
|
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
Can Gas Air Compressors Be Used in Construction Projects?
Gas air compressors are widely used in construction projects due to their portability, versatility, and ability to provide the necessary compressed air for various applications. They are an essential tool in the construction industry, enabling the efficient and effective operation of pneumatic tools and equipment. Here’s a detailed explanation of how gas air compressors are used in construction projects:
1. Powering Pneumatic Tools:
Gas air compressors are commonly used to power a wide range of pneumatic tools on construction sites. These tools include jackhammers, nail guns, impact wrenches, concrete breakers, air drills, sanders, grinders, and paint sprayers. The compressed air generated by the gas air compressor provides the necessary force and power for efficient operation of these tools, enabling tasks such as concrete demolition, fastening, surface preparation, and finishing.
2. Air Blow and Cleaning Operations:
In construction projects, there is often a need to clean debris, dust, and dirt from work areas, equipment, and surfaces. Gas air compressors are used to generate high-pressure air for air blow and cleaning operations. This helps maintain cleanliness, remove loose materials, and prepare surfaces for further work, such as painting or coating.
3. Operating Pneumatic Systems:
Gas air compressors are employed to operate various pneumatic systems in construction projects. These systems include pneumatic control devices, pneumatic cylinders, and pneumatic actuators. Compressed air from the gas air compressor is used to control the movement of equipment, such as gates, doors, and barriers, as well as to operate pneumatic lifts, hoists, and other lifting mechanisms.
4. Concrete Spraying and Shotcreting:
Gas air compressors are utilized in concrete spraying and shotcreting applications. Compressed air is used to propel the concrete mixture through a nozzle at high velocity, ensuring proper adhesion and distribution on surfaces. This technique is commonly employed in applications such as tunnel construction, slope stabilization, and repair of concrete structures.
5. Sandblasting and Surface Preparation:
In construction projects that require surface preparation, such as removing old paint, rust, or coatings, gas air compressors are often used in conjunction with sandblasting equipment. Compressed air powers the sandblasting process, propelling abrasive materials such as sand or grit onto the surface to achieve effective cleaning and preparation before applying new coatings or finishes.
6. Tire Inflation and Equipment Maintenance:
Gas air compressors are utilized for tire inflation and equipment maintenance on construction sites. They provide compressed air for inflating and maintaining proper tire pressure in construction vehicles and equipment. Additionally, gas air compressors are used for general equipment maintenance, such as cleaning, lubrication, and powering pneumatic tools for repair and maintenance tasks.
7. Portable and Remote Operations:
Gas air compressors are particularly beneficial in construction projects where electricity may not be readily available or feasible. Portable gas air compressors provide the flexibility to operate in remote locations, allowing construction crews to utilize pneumatic tools and equipment without relying on a fixed power source.
Gas air compressors are an integral part of construction projects, facilitating a wide range of tasks and enhancing productivity. Their ability to power pneumatic tools, operate pneumatic systems, and provide compressed air for various applications makes them essential equipment in the construction industry.
Can Gas Air Compressors Be Used for Gas Line Maintenance?
Gas air compressors can be used for certain aspects of gas line maintenance, primarily for tasks that require compressed air. Here’s a detailed explanation:
1. Clearing Debris and Cleaning:
Gas air compressors can be utilized to clear debris and clean gas lines. Compressed air can be directed through the gas lines to dislodge and remove dirt, dust, rust particles, or other contaminants that may accumulate over time. This helps maintain the integrity and efficiency of the gas lines.
2. Pressure Testing:
Gas line maintenance often involves pressure testing to ensure the lines can withstand the required operating pressures. Gas air compressors can provide the necessary compressed air to pressurize the lines for testing purposes. By pressurizing the gas lines with compressed air, technicians can identify any leaks or weaknesses in the system.
3. Leak Detection:
Gas air compressors can also be used in conjunction with appropriate leak detection equipment to identify and locate gas leaks in the gas lines. Compressed air can be introduced into the lines, and the detection equipment can then identify any areas where the compressed air escapes, indicating a potential gas leak.
4. Valve and Equipment Maintenance:
Gas line maintenance may involve the inspection, maintenance, or replacement of valves and associated equipment. Compressed air can be used to clean and blow out debris from valves, purge lines, or assist in the disassembly and reassembly of components.
5. Pipe Drying:
Gas air compressors can aid in drying gas lines after maintenance or repairs. By blowing compressed air through the lines, any residual moisture can be removed, ensuring the gas lines are dry before being put back into service.
6. Precautions and Regulations:
When using gas air compressors for gas line maintenance, it is essential to follow safety precautions and adhere to relevant regulations. Gas line maintenance often involves working in hazardous environments, and proper training, equipment, and procedures must be followed to ensure the safety of personnel and the integrity of the gas system.
It is important to note that gas air compressors should not be used directly for pressurizing or transporting natural gas or other combustible gases. Gas line maintenance tasks involving gas air compressors primarily focus on using compressed air for specific maintenance and testing purposes, as outlined above.
In summary, gas air compressors can be useful for certain aspects of gas line maintenance, including clearing debris, pressure testing, leak detection, valve and equipment maintenance, and pipe drying. However, it is crucial to follow safety guidelines and regulations when working with gas lines and compressed air to ensure the safety and integrity of the gas system.
How Does a Gas Air Compressor Work?
A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:
1. Gas Engine:
A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.
2. Compressor Pump:
The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.
3. Intake Stroke:
In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.
4. Compression Stroke:
During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.
5. Discharge Stroke:
Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.
6. Pressure Regulation:
Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.
7. Storage and Application:
The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.
Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.
editor by CX 2024-04-26