Product Description
|
Model |
0BST1500/20DC |
OBST1500/15DC |
|
Rated Voltage (V) |
DC24V above |
DC24V above |
|
Input power(W) |
≤1250 |
≤1250 |
|
Speed (r/min) |
≥1700 |
≥1700 |
|
Rated pressure (KPa) |
1800KPa |
1500KPa |
|
Max pressure(KPa) |
2000KPa |
1600KPa |
|
Restart pressure (KPa) |
0KPa |
0KPa |
|
Rated volume flow (m3/h) |
1.6m3/h @2000KPa |
2.4m3/h @1500KPa |
|
Noise dB(A) |
≤75dB(A) |
≤75dB(A) |
|
Ambient temperature ºC |
-41~65 ºC |
-41~65 ºC |
|
Insulation Class |
F |
F |
|
Cold insulation resistance (MΩ) |
≥100MΩ |
≥100MΩ |
|
Voltage resistance |
500V/50Hz 1min (No breakdown) |
500V/50Hz 1min (No breakdown) |
|
Net weight (Kg) |
16Kg |
16Kg |
|
Installation Dimensions (mm) |
246×127 mm( Install foot M8) |
246×127 mm( Install foot M8) |
|
External Dimensions (mm) |
319×195×290mm |
319×195×290mm |
|
Purpose |
It is used for pressurization of non-toxic and non corrosive gases such as air, oxygen and nitrogen |
|
Why choose CHINAMFG air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3. A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CHINAMFG above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.
Machine Parts
Name: Motor
Brand: COMBESTAIR
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.
Machine Parts
Name: Bearing
Brand: ERB , CHINAMFG , NSK
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.
Machine Parts
Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.
Machine Parts
Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.
| serial number |
Code number | Name and specification | Quantity | Material | Note |
| 1 | 212571109 | Fan cover | 2 | Reinforced nylon 1571 | |
| 2 | 212571106 | Left fan | 1 | Reinforced nylon 1571 | |
| 3 | 212571101 | Left box | 1 | Die-cast aluminum alloy YL104 | |
| 4 | 212571301 | Connecting rod | 2 | Die-cast aluminum alloy YL104 | |
| 5 | 212571304 | Piston cup | 2 | PHB filled PTFE | |
| 6 | 212571302 | Clamp | 2 | Die-cast aluminum alloy YL102 | |
| 7 | 7050616 | Screw of cross head | 2 | Carbon structural steel of cold heading | M6•16 |
| 8 | 212571501 | Air cylinder | 2 | Thin wall pipe of aluninun alloy 6A02T4 | |
| 9 | 17103 | Seal ring of Cylinder | 2 | Silicone rubber | |
| 10 | 212571417 | Sealing ring of cylinder cover | 2 | Silicone rubber | |
| 11 | 212571401 | Cylinder head | 2 | Die-cast aluminum alloy YL102 | |
| 12 | 7571525 | Screw of inner hexagon Cylinder head | 12 | M5•25 | |
| 13 | 17113 | Sealing ring of connecting pipe | 4 | Silicong rubber | |
| 14 | 212571801 | Connecting pipe | 2 | Aluminum and aluminum alloy connecting rod LY12 | |
| 15 | 7100406 | Screw of Cross head | 4 | 1Cr13N19 | M4•6 |
| 16 | 212571409 | Limit block | 2 | Die-cast aluminum alloy YL102 | |
| 17 | 000402.2 | Air outlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 18 | 212571403 | valve | 2 | Die-cast aluminum alloy YL102 | |
| 19 | 212571404 | Air inlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 20 | 212571406 | Metal gasket | 2 | Stainless steel plate of heat and acidresistance | |
| 21 | 212571107 | Right fan | 1 | Reinforced nylon 1571 | |
| 22 | 212571201 | Crank | 2 | Gray castiron H20-40 | |
| 23 | 14040 | Bearing 6006-2Z | 2 | ||
| 24 | 70305 | Tighten screw of inner hexagon flat end | 2 | M8•8 | |
| 25 | 7571520 | Screw of inner hexagon Cylinder head | 2 | M5•20 | |
| 26 | 212571102 | Right box | 1 | Die-cast aluminum alloy YL104 | |
| 27 | 6P-4 | Lead protective ring | 1 | ||
| 28 | 7095712-211 | Hexagon head bolt | 2 | Carbon structural steel of cold heading | M5•152 |
| 29 | 715710-211 | Screw of Cross head | 2 | Carbon structural steel of cold heading | M5•120 |
| 30 | 16602 | Light spring washer | 4 | ø5 | |
| 31 | 212571600 | Stator | 1 | ||
| 32 | 70305 | Lock nut of hexagon flange faces | 2 | ||
| 33 | 212571700 | Rotor | 1 | ||
| 34 | 14032 | Bearing 6203-2Z | 2 |
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: Generally, 1000 pcs can be delivered within 25 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
Q7:Can you accept non-standard customization?
A7:We have the ability to develop new products and can customize, develop and research according to your requirements
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| After-sales Service: | Remote Guided Maintenance |
|---|---|
| Warranty: | 2 Years |
| Principle: | Mixed-Flow Compressor |
| Samples: |
US$ 200/Set
1 Set(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
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What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
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Can Gas Air Compressors Be Used for Pneumatic Tools?
Yes, gas air compressors can be used for pneumatic tools. Here’s a detailed explanation:
1. Versatile Power Source:
Gas air compressors, powered by gasoline or diesel engines, provide a portable and versatile power source for operating pneumatic tools. They eliminate the need for electrical power supply, making them suitable for remote locations or construction sites where electricity may not be readily available.
2. High Power Output:
Gas air compressors typically offer higher power output compared to electric compressors of similar size. This high power output enables gas compressors to deliver the necessary air pressure and volume required by pneumatic tools, ensuring optimal tool performance.
3. Mobility and Portability:
Gas air compressors are often designed with mobility and portability in mind. They are compact and equipped with wheels or handles, allowing for easy transportation to different job sites. This mobility is advantageous when using pneumatic tools in various locations or when working in confined spaces.
4. Continuous Operation:
Gas air compressors can provide continuous air supply for pneumatic tools without the need for frequent pauses or recharging. As long as there is an adequate fuel supply, gas compressors can operate for extended periods, allowing uninterrupted use of pneumatic tools for tasks such as drilling, nailing, sanding, or painting.
5. Suitable for High-Demand Applications:
Pneumatic tools used in heavy-duty applications often require a robust air supply to meet their performance requirements. Gas air compressors can generate higher air flow rates and maintain higher operating pressures, making them suitable for high-demand pneumatic tools like jackhammers, impact wrenches, or sandblasters.
6. Flexibility in Compressor Size:
Gas air compressors are available in various sizes and capacities, allowing users to choose the compressor that best matches the air demands of their pneumatic tools. From small portable compressors for light-duty tasks to larger industrial-grade compressors for heavy-duty applications, there is a wide range of options to suit different tool requirements.
7. Reduced Dependency on Electrical Infrastructure:
Using gas air compressors for pneumatic tools reduces reliance on electrical infrastructure. In situations where the electrical power supply is limited, unreliable, or expensive, gas compressors offer a viable alternative, ensuring consistent tool performance without concerns about power availability.
It’s important to note that gas air compressors emit exhaust gases during operation, so proper ventilation is necessary when using them in enclosed spaces to ensure the safety of workers.
In summary, gas air compressors can effectively power pneumatic tools, offering mobility, high power output, continuous operation, and suitability for various applications. They provide a reliable and portable solution for utilizing pneumatic tools in locations where electrical power supply may be limited or unavailable.
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How Does a Gas Air Compressor Work?
A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:
1. Gas Engine:
A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.
2. Compressor Pump:
The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.
3. Intake Stroke:
In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.
4. Compression Stroke:
During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.
5. Discharge Stroke:
Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.
6. Pressure Regulation:
Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.
7. Storage and Application:
The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.
Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.
editor by CX 2024-01-09
China supplier China factory portable piston electric low noise oil free DC air compressor 220v portable air compressor oil
Applicable Industries: Auto maintenance
Showroom Spot: None
Situation: New
Sort: PISTON
Configuration: Transportable
Electricity Supply: AC/DC energy
Lubrication Fashion: Oil-free of charge
Mute: NO
Design Variety: 2-900F8
Voltage: one hundred ten-120v/220-240v
Dimension(L*W*H): 46.5*19.5*forty one.5cm
Bodyweight: twelve.6KG
Warranty: 2 many years
Working Stress: 8 bar, 4 bar
Air ability: 60L/min@8bar, 110L/min@4bar
Machinery Test Report: Offered
Movie outgoing-inspection: Presented
Marketing Kind: New Solution 2571
Warranty of main components: 1 Yr
Core Elements: Motor
Gasoline Kind: Air
Solution title: Oli Free of charge Air Compressor
Enter Electrical power: 900W/1.2hp
Motor speed(50 Hz): 2800rpm
Motor pace(sixty Hz): 3400rpm
Noise: 70dB
Tank: 8L/1.76Gal
Application: Property advancement utilization
Color: Gray+Purple or personalized
Packaging Details: carton
Port: HangZhou/ZheJiang
Merchandise Parameters
| Solution Title | Oil Cost-free Air Compressor | Merchandise Product | 2-900F8 |
| Input Electricity | 900W/1.2hp | Voltage | a hundred and ten-120V/220-240V |
| Motor Speed(50Hz) | 2800rpm | Tank | 8L/1.76Gal |
| Motor Velocity(60Hz) | 3400rpm | Sounds | 70dB |
| Air flow@8bar | 60L/min, 2.12CFM | G.W. | twelve.6KG |
| Air circulation@4bar | 110L/min, 3.88CFM | Bundle size | 46.5*19.5*forty one.5cm |
How to Repair and Maintain an Air Compressor
A compressor is a device used to move air from one place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.
Positive displacement
Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor.
Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling.
A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are two types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the two types is the pressure ratio.
In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.
oil free
If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications.
Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are:
When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in one minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application.
The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.
double acting
A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning.
The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement.
Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases.
Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.
fuel tank pressure switch
You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure.
If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch.
The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition.
When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.
energy source
The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower.
The voltage required for a three-phase air compressor will vary. Three-phase air compressors require three separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require three separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.
editor by czh
China high quality 5liter 7L 8L Oil Free Air Compressor for Oxygen CZPT DC Oliefri Luftkompressor Compresseur Dair Sans Huile Pompe a Compression Medicale 12V 24V 36V 48V with Great quality
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|
Model |
BST400DC |
|
Rated Voltage (V) |
DC12V above |
|
Input power(W) |
≤430 |
|
Speed (r/min) |
≥1700 |
|
Rated pressure (KPa) |
206.8KPa |
|
Max pressure(KPa) |
300KPa |
|
Restart pressure (KPa) |
0KPa |
|
Rated volume flow (m3/h) |
6.0 m3/h @206.8KPa |
|
Noise dB(A) |
≤58dB(A) |
|
Ambient temperature ºC |
-41~55 ºC |
|
Insulation Class |
F |
|
Cold insulation resistance (MΩ) |
≥100MΩ |
|
Voltage resistance |
1500V/50Hz 1min(No breakdown) |
|
Net weight (Kg) |
7.5Kg |
|
Installation Dimensions (mm) |
203.2×88.9 mm(Install thread 4-M6) |
|
External Dimensions (mm) |
244.5×128×176.9 mm |
|
Thread specification |
G1/4 or |
|
Oxygen generator |
5-7L |
###
| Typical application | |
| Respirator (ventilator) | oxygenerator |
| Disinfectant sprayer | Blood analyzer |
| Clinical aspirator | Dialysis / hemodialysis |
| Dental vacuum drying oven | Air suspension system |
| Vending machines / coffee blenders and coffee machines | Massage chair |
| Chromatographic analyzer | Teaching instrument platform |
| On board access control system | Airborne oxygen generator |
###
| serial number |
Code number | Name and specification | Quantity | Material | Note |
| 1 | 212010109 | Fan cover | 2 | Reinforced nylon 1010 | |
| 2 | 212010106 | Left fan | 1 | Reinforced nylon 1010 | |
| 3 | 212010101 | Left box | 1 | Die-cast aluminum alloy YL104 | |
| 4 | 212010301 | Connecting rod | 2 | Die-cast aluminum alloy YL104 | |
| 5 | 212010304 | Piston cup | 2 | PHB filled PTFE | |
| 6 | 212010302 | Clamp | 2 | Die-cast aluminum alloy YL102 | |
| 7 | 7050616 | Screw of cross head | 2 | Carbon structural steel of cold heading | M6•16 |
| 8 | 212010501 | Air cylinder | 2 | Thin wall pipe of aluninun alloy 6A02T4 | |
| 9 | 17103 | Seal ring of Cylinder | 2 | Silicone rubber | |
| 10 | 212010417 | Sealing ring of cylinder cover | 2 | Silicone rubber | |
| 11 | 212010401 | Cylinder head | 2 | Die-cast aluminum alloy YL102 | |
| 12 | 7020525 | Screw of inner hexagon Cylinder head | 12 | M5•25 | |
| 13 | 17113 | Sealing ring of connecting pipe | 4 | Silicong rubber | |
| 14 | 212010801 | Connecting pipe | 2 | Aluminum and aluminum alloy connecting rod LY12 | |
| 15 | 7100406 | Screw of Cross head | 4 | 1Cr13N19 | M4•6 |
| 16 | 212010409 | Limit block | 2 | Die-cast aluminum alloy YL102 | |
| 17 | 000402.2 | Air outlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 18 | 212010403 | valve | 2 | Die-cast aluminum alloy YL102 | |
| 19 | 212010404 | Air inlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 20 | 212010406 | Metal gasket | 2 | Stainless steel plate of heat and acidresistance | |
| 21 | 212010107 | Right fan | 1 | Reinforced nylon 1010 | |
| 22 | 212010201 | Crank | 2 | Gray castiron H20-40 | |
| 23 | 14040 | Bearing 6006-2Z | 2 | ||
| 24 | 70305 | Tighten screw of inner hexagon flat end | 2 | M8•8 | |
| 25 | 7020520 | Screw of inner hexagon Cylinder head | 2 | M5•20 | |
| 26 | 212010102 | Right box | 1 | Die-cast aluminum alloy YL104 | |
| 27 | 6P-4 | Lead protective ring | 1 | ||
| 28 | 70905152-211 | Hexagon head bolt | 2 | Carbon structural steel of cold heading | M5•152 |
| 29 | 71005120-211 | Screw of Cross head | 2 | Carbon structural steel of cold heading | M5•120 |
| 30 | 16602 | Light spring washer | 4 | ø5 | |
| 31 | 212010600 | Stator | 1 | ||
| 32 | 70305 | Lock nut of hexagon flange faces | 2 | ||
| 33 | 212010700 | Rotor | 1 | ||
| 34 | 14032 | Bearing 6203-2Z | 2 |
|
Model |
BST400DC |
|
Rated Voltage (V) |
DC12V above |
|
Input power(W) |
≤430 |
|
Speed (r/min) |
≥1700 |
|
Rated pressure (KPa) |
206.8KPa |
|
Max pressure(KPa) |
300KPa |
|
Restart pressure (KPa) |
0KPa |
|
Rated volume flow (m3/h) |
6.0 m3/h @206.8KPa |
|
Noise dB(A) |
≤58dB(A) |
|
Ambient temperature ºC |
-41~55 ºC |
|
Insulation Class |
F |
|
Cold insulation resistance (MΩ) |
≥100MΩ |
|
Voltage resistance |
1500V/50Hz 1min(No breakdown) |
|
Net weight (Kg) |
7.5Kg |
|
Installation Dimensions (mm) |
203.2×88.9 mm(Install thread 4-M6) |
|
External Dimensions (mm) |
244.5×128×176.9 mm |
|
Thread specification |
G1/4 or |
|
Oxygen generator |
5-7L |
###
| Typical application | |
| Respirator (ventilator) | oxygenerator |
| Disinfectant sprayer | Blood analyzer |
| Clinical aspirator | Dialysis / hemodialysis |
| Dental vacuum drying oven | Air suspension system |
| Vending machines / coffee blenders and coffee machines | Massage chair |
| Chromatographic analyzer | Teaching instrument platform |
| On board access control system | Airborne oxygen generator |
###
| serial number |
Code number | Name and specification | Quantity | Material | Note |
| 1 | 212010109 | Fan cover | 2 | Reinforced nylon 1010 | |
| 2 | 212010106 | Left fan | 1 | Reinforced nylon 1010 | |
| 3 | 212010101 | Left box | 1 | Die-cast aluminum alloy YL104 | |
| 4 | 212010301 | Connecting rod | 2 | Die-cast aluminum alloy YL104 | |
| 5 | 212010304 | Piston cup | 2 | PHB filled PTFE | |
| 6 | 212010302 | Clamp | 2 | Die-cast aluminum alloy YL102 | |
| 7 | 7050616 | Screw of cross head | 2 | Carbon structural steel of cold heading | M6•16 |
| 8 | 212010501 | Air cylinder | 2 | Thin wall pipe of aluninun alloy 6A02T4 | |
| 9 | 17103 | Seal ring of Cylinder | 2 | Silicone rubber | |
| 10 | 212010417 | Sealing ring of cylinder cover | 2 | Silicone rubber | |
| 11 | 212010401 | Cylinder head | 2 | Die-cast aluminum alloy YL102 | |
| 12 | 7020525 | Screw of inner hexagon Cylinder head | 12 | M5•25 | |
| 13 | 17113 | Sealing ring of connecting pipe | 4 | Silicong rubber | |
| 14 | 212010801 | Connecting pipe | 2 | Aluminum and aluminum alloy connecting rod LY12 | |
| 15 | 7100406 | Screw of Cross head | 4 | 1Cr13N19 | M4•6 |
| 16 | 212010409 | Limit block | 2 | Die-cast aluminum alloy YL102 | |
| 17 | 000402.2 | Air outlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 18 | 212010403 | valve | 2 | Die-cast aluminum alloy YL102 | |
| 19 | 212010404 | Air inlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 20 | 212010406 | Metal gasket | 2 | Stainless steel plate of heat and acidresistance | |
| 21 | 212010107 | Right fan | 1 | Reinforced nylon 1010 | |
| 22 | 212010201 | Crank | 2 | Gray castiron H20-40 | |
| 23 | 14040 | Bearing 6006-2Z | 2 | ||
| 24 | 70305 | Tighten screw of inner hexagon flat end | 2 | M8•8 | |
| 25 | 7020520 | Screw of inner hexagon Cylinder head | 2 | M5•20 | |
| 26 | 212010102 | Right box | 1 | Die-cast aluminum alloy YL104 | |
| 27 | 6P-4 | Lead protective ring | 1 | ||
| 28 | 70905152-211 | Hexagon head bolt | 2 | Carbon structural steel of cold heading | M5•152 |
| 29 | 71005120-211 | Screw of Cross head | 2 | Carbon structural steel of cold heading | M5•120 |
| 30 | 16602 | Light spring washer | 4 | ø5 | |
| 31 | 212010600 | Stator | 1 | ||
| 32 | 70305 | Lock nut of hexagon flange faces | 2 | ||
| 33 | 212010700 | Rotor | 1 | ||
| 34 | 14032 | Bearing 6203-2Z | 2 |
How to Repair and Maintain an Air Compressor
A compressor is a device used to move air from one place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.
Positive displacement
Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor.
Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling.
A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are two types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the two types is the pressure ratio.
In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.
oil free
If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications.
Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are:
When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in one minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application.
The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.
double acting
A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning.
The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement.
Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases.
Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.
fuel tank pressure switch
You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure.
If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch.
The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition.
When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.
energy source
The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower.
The voltage required for a three-phase air compressor will vary. Three-phase air compressors require three separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require three separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.
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what to see in an air compressor
If you need to have to get an air compressor, you must know what to look for. The kinds of air compressors on the market place are classified in accordance to their CFM rating, safety units, and pumps. There are several differences among lubricated and oil-free of charge air compressors that you should know ahead of getting. To better realize the variation between these varieties of air compressors, go through on. This report will guide you through these distinctions.
Pump
If you are seeking for a quality air compressor, you have occur to the correct area. A excellent air compressor pump will give higher force for anything at all from tires to boats and more. There are hundreds of diverse designs to decide on from, and the wonderful issue about purchasing 1 from a Chinese producer is that they have so many options. A lot more importantly, Chinese manufacturers can customize air products such as air compressors at reduced costs.
A very good top quality air pump will not crack very easily, but you will be capable to use it for many years. Selecting a substantial-high quality pump will assist you keep away from a lot of hassles on the highway, these kinds of as unplanned downtime and set up costs. Additionally, a pump from the exact same manufacturer as your air compressor is your ideal bet to make sure optimum efficiency. Listed underneath are some guidelines for finding a top quality pump for your air compressor.
The air compressor is an essential but unremarkable invention. With out them, our life would be fully various. Without a pump, we cannot get sizzling drinking water from central heating, nor can we get heat from the refrigerator. We can not inflate bicycle tires, and we cannot refuel cars. Pumps are vital to all types of equipment. So why is it important to choose the right solution? The reply might surprise you.
Distinct varieties of pumps are utilized for distinct applications. Constructive displacement pumps shift a fastened volume of fluid and immediate it to a drain. This design assures continual circulation at a consistent pace regardless of discharge force. Centrifugal pumps operate in a different way. The impeller accelerates the fluid, converting the input vitality into kinetic vitality. This type of pump is most frequently utilised in mines, air conditioning, industrial crops, and flood management.
safety products
There are numerous basic safety functions you must check when employing an air compressor. First, check the connection of the air filter to the air. If they appear free, components may possibly individual and cause injuries. Another important safety function is the shut-off valve. When operating near compressed air, the shut-off valve ought to be inside of straightforward reach and visibility. Transferring areas and other products need to be safeguarded with protecting covers. Check protection valve and substitute damaged elements.
Rupture discs are copper discs found on the air cooler. When the air strain exceeds a particular restrict, it bursts. Fusible plugs include resources that soften at high temperatures. The compressor ought to have a lubricating oil stress alarm and reduce off the trip sign. If these two basic safety gadgets fail, the compressor must be stopped instantly. The rupture disc need to be inspected at least weekly to make sure it does not rupture below pressure.
If the stress level is too large, and overcurrent safety device cuts electricity to the motor. It also instantly shuts off the compressor when the hose ruptures or the air volume exceeds a preset stage. The system must be put in on the air compressor to stop accidents. Its work is to defend the operator from harm. If employees do not comply with these protection steps, they may possibly trigger equipment damage.
To make certain basic safety when operating the air compressor, protection glasses and gloves need to be worn. Pressurized air can cause eye injuries, and crash goggles can supply a barrier to avoid this. Additionally, the self-retracting wire prevents excursion dangers and reinforces excessive twine. You ought to also maintain your palms and entire body absent from the air nozzle. This will avoid you from being sprayed with compressed air.
CFM Ranking
An air compressor’s PSI and CFM scores show the force and volume it can produce. PSI stands for lbs for every square inch and actions the pressure and pressure contained in 1 square inch of air. These two indicators are equally critical when deciding on an air compressor. If you require a whole lot of compressed air for a particular software, you will need a increased psi compressor. Likewise, if you are employing compressed air in a scaled-down software, a reduced cfm compressor will not offer enough energy to meet up with your demands.
When comparing distinct air compressors, be sure to shell out near focus to horsepower and CFM scores. Whilst compressor electrical power is vital for some jobs, it is not the most essential facet. The CFM ranking of an air compressor will determine how huge a venture it can deal with and how prolonged it requires to cost. Make confident you understand the CFM and PSI rankings of your long term compressors, as not knowing these critical data can frustrate you and travel up fees.
In standard, it is very best to choose an air compressor with a CFM score increased than the dimensions of the air instrument. This will guarantee that the air compressor has sufficient stress to perform multiple resources efficiently at the exact same time. Even though smaller sized CFM scores might be enough for more compact initiatives, larger resources these kinds of as drills need a good deal of air. Therefore, the increased the CFM, the larger and more potent the device.
After you comprehend the CFM of an air compressor, you can start seeking for the appropriate resource. You can verify the CFM score of your air compressor on-line by commenting below. If you are not positive about the dimension of your air device, you can often get a second air compressor. This is a great way to double the CFM of your air compressor! You will have a lot more air to do far more operate, and your compressor will very last for a longer time.
Deficiency of oil and lubrication
Oil-cost-free air compressors have a smaller footprint and demand considerably less upkeep than oil-lubricated air compressors. Though oil-lubricated air compressors are a lot more expensive and heavier than oil-cost-free air compressors, they are also ideal for stationary use. The benefits of oil-cost-free air compressors include greater toughness and reduce servicing charges. The rewards and disadvantages of each kind are mentioned beneath.
Oil-cost-free air compressors are usually quieter than oil-lubricated air compressors. Even so, you may even now knowledge some sound although making use of it. To steer clear of this, you ought to decide on a tranquil consumption compressor. However, if you work up coming to a noisy compressor, you ought to purchase a muffler, an aftermarket filter that reduces compressor sounds.
If you want to use the air compressor for a prolonged time, the oil-cost-free model is not the correct option. Its Teflon coating wears off more than time, specially at severe temperatures. In addition, oil-totally free air compressors have a big variety of relocating components that require regular routine maintenance, while oil-crammed air compressors are fantastic for people who really don’t want to make investments in extra elements.
An additional major distinction between oil-free of charge and oil-lubricated air compressors is lubrication. Oil-lubricated air compressors demand regular lubrication whilst oil-totally free air compressors are pre-lubricated. They have fewer elements and are cheaper. Oil-totally free air compressors are lighter than oil-lubricated air compressors. In addition to being much more cost-effective, oil-free air compressors are far more strong and sturdy.
While oil-stuffed air compressors are far more productive and resilient, they generate a good deal of warmth. Nevertheless, they are also a lot more costly and need typical oil alterations. Additionally, they are hard to transportation. They also need to be forever installed. These air compressors are also not portable and need a fixed area. So, contemplate your requirements ahead of selecting which kind is best for you. When you’re selecting an air compressor for your organization, be confident to shop close to.
sounds level
If you are wondering what the sounds degree of an air compressor is, the reply is dependent on your distinct gear and working surroundings situations. Typically, air compressors create forty to ninety decibels of sound. Although the reduce the decibel level, the quieter the compressor will be. Larger, a lot more effective air compressors create greater sounds ranges than their small brothers. But no issue how large the air compressors are, it really is a great idea to use hearing protection even though functioning close to them.
When getting a new air compressor, the sound stage of the air compressor should be regarded as. Even though this may seem like a little dilemma, there are actually a lot of variations on these noisy machines. The most frequent type of air compressor is the reciprocating piston pump. This design employs pistons related to an engine to rotate inside of a chamber. The piston moves speedily and traps air proportional to its measurement. Single-piston air compressors are generally noisier than twin-piston designs, also acknowledged as twin cylinders.
But even if you have the proper tools to shield your listening to, it really is nonetheless crucial to know the sound stage of an air compressor. Even if the sounds is not quickly dangerous, it can even now cause short-term or permanent listening to reduction. This issue is known as sound-induced listening to decline, and an air compressor with a seem level of eighty or increased can lead to long term hearing harm. You can keep away from prospective harm to your hearing and prevent mishaps by just paying focus to the sounds level of your air compressor.
Air compressors are inherently noisy, but if you just take methods to decrease their sounds levels, you can decrease disruption to neighbors and co-staff. For illustration, setting up a sound enclosure in your operate region can avoid your air compressor from producing as a lot sound as prior to. Depending on your workspace, you can also attempt putting in a prolonged air hose, which will minimize sound stages by up to 25%.