压缩空气工程

China Custom Motor Power 75-5600kw Piston Displacement Reciprocating Diaphragm Coal Gas Booster Compressor air compressor CHINAMFG freight

Product Description   Company Profile    ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of air compressor equipment solutions. […]

2 月 18, 2024工程与选型指南

产品描述

 

公司简介

   ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of air compressor equipment solutions.
 

产品描述

Our products mainly include 2 series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.
产品描述:
Piston compressors are a type of positive displacement compressor that are commonly used in the chemical industry for a variety of applications. These compressors work by using a piston and cylinder to compress gas or air, which creates pressure and allows it to be transported through pipelines or used in other processes.
Diaphragm compressor :according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor)and especially fit for all kinds of toxic radioactive corrosive compressor

In the chemical industry, piston compressors are used for a variety of functions, including:

Gas compression – Piston compressors are used to compress natural gas, hydrogen, and other gases used in chemical processes. product-list-1.html   product-list-1.html

Pneumatic conveying – Piston compressors are used to transport materials in a powdered or granular form through pipelines.

Refrigeration – Piston compressors are used in refrigeration systems to compress refrigerant gases, which are then used to cool industrial processes and equipment.

Process air compression – Piston compressors are used to compress air for use in chemical processes, such as in pneumatic equipment and air-powered tools.

Piston compressors are popular in the chemical industry because they are reliable, efficient, and can handle specific types of gases and air with ease. Additionally, they require minimal maintenance and can operate at high pressures, making them suitable for many applications

When choosing a piston compressor for use in the chemical industry, it is important to consider factors such as:

Type of gas or air being compressed – Different types of gases and air require different types of compression.

Required flow rate and pressure – The capacity and pressure capabilities of the compressor must meet the requirements of the application.

Environmental conditions – Factors such as temperature, humidity, and altitude can affect the performance of the compressor.

Maintenance requirements – The frequency and complexity of maintenance and servicing should be considered when selecting a compressor.

Overall, piston compressors are an important tool in the chemical industry, providing reliable and efficient compression for a variety of applications. Choosing the right compressor for the specific application is critical to ensuring optimal performance and efficiency.

Piston compressor model:
1. Single-stage piston compressor
Single-stage piston compressor is the simplest compressor, mainly composed of cylinder, piston, crankshaft, connecting rod, valve and other components. It has the advantages of simple structure, easy maintenance and low price, so it is widely used in low-pressure air compression, nitrogen and oxygen production and other occasions. Parameters such as air output volume, air outlet pressure, and rotational speed need to be considered when selecting models.
Common models include: W-1.8/5, W-3.6/5, W-4/5, W-6/5, etc.
2. Two-stage piston compressor
A two-stage piston compressor consists of 2 compressors. The first-stage compressor compresses the gas to a higher intermediate pressure, and then is cooled by the cooler and sent to the second-stage compressor to compress it again to the final pressure. Compared with single-stage piston compressors, two-stage piston compressors have higher outlet pressure, higher efficiency, and wider application range.
Common models include: W-1/3-2/3, W-2.5/5-2.5/5, W-3/6-3.6/6, etc.
3. High-pressure piston compressor
High-pressure piston compressors are mainly used to compress high-pressure gases, such as natural gas, hydrogen, helium, etc. It has a complex structure and needs to be equipped with auxiliary equipment such as gas coolers, gas inlet filters, pressure controllers, etc. It also has the advantages of high outlet pressure, low energy consumption, and smooth operation.
Common models include: W-3/20, W-6/30, W-9/30, etc.
Introduction to the meaning of the model number of diaphragm compressor:
For example: 1G3V-300/4-15 AND     GV3-310/22-62
1G3V-300/4-15 each represents as follows:
“1” means double first-class product;
“G” indicates diaphragm compressor;
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V” means V-shaped structure.
“3V” means there are main and auxiliary connecting rods, and the crankcase is split.
“300” indicates the amount of gas the compressor handles per hour under standard conditions;
“4” means the inlet pressure is 4kg/cm2 (ie 0.4MPa);
“15” means the exhaust pressure is 15kg/cm2 (ie 1.5MPa).
GV3-310/22-62 each represents as follows:
“G” indicates diaphragm compressor;
“V” means V-shaped structure.
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V3” is another series, indicating a side-by-side structure of connecting rods and a one-piece crankcase.

Basic information:Piston compressor model parameters:

  Piston compressor model parameters                
Piston force 800 500 320 250 160 100 65 45 30
Types of compressed gas Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc.
discharge pressureMPa(G) <=25   <=30
Compression levels 1-4levels 2-6levels 1-3levels
Number of columns 2–4 2–6 1–4
Layout form/Type/Model M/D M/D M/D M/D M/D M/D/P M/D/P M/D/P L/P
route(mm) 280-360 240-320 180-240 200
Rotating speed(rpm) 300-375 333-450 375-585 420-485
Maximum motor power(KW) 5600 3600 3300 2700 1250 800 560 250 75
skid mounted non-skid mounted skid mounted/non -skid mounted
Digital Analog Computing yes
systolic algorithm yes
test According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component
Factory inspection According to the quality standard, carry out no-load mechanical operation test
Customer acceptance Actual working conditions, 72-hour assessment and acceptance
应用  Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power

Basic information:Diaphragm  compressor model parameters
 

Piston force 250 160 110 80 60 45 35 45 10
Types of compressed gas Hydrogen, nitrogen, oxygen, helium, xenon, hydrogen chloride, hydrogen sulfide, nitrogen trifluoride, silicon tetrafluoride, silane
Discharge pressureMPa(G) <=100
Compression levels 1-3levels
Layout form/Type/Model M/D D/L D/L/Z V/Z L/Z L/Z
Route(mm) 210 210/1/0 180 180 150 130 130 105 70
Rotating speed(rpm) 260 360-420
Maximum motor power(KW) 355 250 200 160 110 55 30 22 18.5
Skid mounted skid mounted
Digital Analog Computing yes
Systolic algorithm According to demand
Test According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component
Factory inspection Carry out nitrogen or air full-load mechanical operation test according to quality requirements
Customer acceptance Actual working conditions, 72-hour assessment and acceptance
应用  Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power

Basic information:hydrogen  compressor model parameters

           
Hydrogen gas production compressor
parameter           industry hydrogen from natural gas Hydrogen from coke oven gas Chemical tail gas recovery Fluorine alkali tail gas recovery other
Suction pressure MPa(G) 0-0.5 0-0.2 0-1.0 0-0.1  
Discharge pressureMPa(G) 1.0-3.0 0.8-2.3 1.5-3.0 0.8-2.5  
Capacity  Nm3/min 5-50 10-200 10-200 8-100  
Compression levels 1-3 1-4 1-6 1-5 1-6
Motor power(KW) 30-2000
Skid mounted skid mounted
Digital Analog Computing yes
Systolic algorithm yes
Service Guarantee Professional service team, 7X24 hours all day service
           
           
           
Hydrogen filling compressor + hydrogen refueling station compressor          
parameter  industry 45Mpahydrogen refueling station 90Mpa hydrogen refueling station Hydrogen tank truck Hydrogen flushed into the bottle High pressure hydrogen delivery
Suction pressure MPa(G) 3-20 10-30 0.8-3.0 0.1-30 0.8-3.0
Discharge pressureMPa(G) 45 90 20.0-22.20 15.0-20.0 5.2-20.0
Capacity  Nm3/min 200-2000 100-1000 300-2000 10-800 100-1500
Compression levels 1-2 1-2 1-3 1-2 1-2
Motor power(KW) 30-200 30-185 75-315 3-160 22-200
Skid mounted skid mounted        
Digital Analog Computing yes        
Finite Element Analysis yes        
Service Guarantee Professional service team, 7X24 hours all day service        
           

详细照片

 

 

售后服务

We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.

Training plan

1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
 

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售后服务: 12 Month
保修单: 12 Month
润滑方式: 润滑

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空气压缩机

如何维护燃气空气压缩机?

维护保养对确保燃气空气压缩机的最佳性能、使用寿命和安全运行至关重要。定期维护有助于预防故障、延长压缩机的使用寿命并提高运行效率。以下是燃气空气压缩机的一些关键维护步骤:

1. 阅读使用手册:

在进行任何维护工作之前,请务必仔细阅读您所用燃气空气压缩机型号的制造商手册。该手册提供了重要的维护程序说明和指南,包括建议的维护周期和具体的维护要求。

2. 检查并更换机油:

燃气空气压缩机通常需要定期更换机油,以保持良好的润滑并防止过度磨损。请定期检查油位,并根据制造商的建议进行更换。请使用适合您压缩机型号的推荐等级的机油。

3. 检查并更换空气滤清器:

定期检查空气过滤器,并根据需要进行清洁或更换。空气过滤器可防止灰尘、碎屑和污染物进入压缩机的内部组件。堵塞或脏污的过滤器会限制气流并降低性能。请遵循制造商的过滤器清洁或更换指南。

4. 排出水箱中的水分:

气体空气压缩机压缩空气中会积聚水分,这会导致储气罐和内部组件腐蚀损坏。定期排出储气罐中的水分,以防止水分过度积聚。有关如何正确排出水分的说明,请参阅使用手册。

5. 检查并拧紧连接处:

定期检查所有连接件、接头和软管,查看是否有泄漏或松动迹象。拧紧任何松动的接头,并修理或更换损坏的软管或连接器。泄漏会导致性能下降和效率降低。

6. 检查皮带和滑轮:

如果您的燃气空气压缩机使用皮带和滑轮,请检查它们的磨损情况、张紧度和对齐情况。更换任何磨损或损坏的皮带,并确保适当的张紧度,以保持最佳性能。

7. 清洁外壳和散热片:

保持燃气空气压缩机外部清洁,清除污垢、灰尘和碎屑。使用软布或刷子清洁表面。此外,定期清洁散热片,清除任何可能阻碍气流并导致过热的积聚碎屑。

8. 安排专业维护保养:

用户虽然可以自行进行日常维护,但定期进行专业保养也至关重要。专业技术人员可以进行全面检查,执行更复杂的维护任务,并识别任何可能需要注意的潜在问题。

9. 遵守安全预防措施:

对燃气空气压缩机进行维护保养时,务必遵循使用手册中规定的安全预防措施。这可能包括佩戴防护装备、断开电源以及确保密闭空间内通风良好。

通过遵循这些维护步骤并遵守制造商的指导方针,您可以使您的气体空气压缩机保持最佳状态,延长其使用寿命,并确保安全高效的运行。

空气压缩机

气体空气压缩机如何帮助节能?

气体空气压缩机可以通过多种方式帮助节约能源。以下是详细说明:

1. 高效电源:

燃气空气压缩机通常由汽油或柴油发动机驱动。与电动压缩机相比,相同尺寸的燃气压缩机可以提供更高的功率输出,从而实现更高效的空气压缩。这种高效率有助于节能,尤其是在需要大量压缩空气的应用中。

2. 降低电力消耗:

燃气空气压缩机作为独立式设备,无需依赖电力,有助于降低电力消耗。在电力供应有限或成本高昂的情况下,使用燃气空气压缩机是一种经济高效的替代方案。燃气空气压缩机利用燃料动力,可以独立于电网运行,从而减少对电力的依赖。

3. 需求敏感型运营:

气体空气压缩机可以设计成按需运行,这意味着它们会根据空气需求自动启动和停止。这一特性有助于避免在压缩空气需求低或无需求期间不必要的能源消耗。通过避免连续运行,气体空气压缩机可以优化能源利用,从而有助于节能。

4. 能量回收:

部分气体空气压缩机配备了能量回收系统。这些系统能够捕获并利用压缩过程中产生的热量,避免这些热量被浪费掉。回收的热量可以被重新利用,用于各种用途,例如空间供暖、热水供应或预热压缩空气。这种能量回收功能提高了整体能源效率,并减少了能源浪费。

5. 合理的尺寸和系统设计:

选择合适的燃气空气压缩机尺寸和容量对于节能至关重要。压缩机尺寸过大会导致能源消耗过高,而尺寸过小则会导致运行效率低下,反而增加能源消耗。根据具体的空气需求正确选择压缩机尺寸,才能确保最佳效率和节能效果。

6. 定期维护:

保持燃气空气压缩机的良好工作状态对于提高能源效率至关重要。定期维护,包括清洁或更换空气过滤器、检查和修复泄漏以及确保适当的润滑,有助于优化压缩机的性能。维护良好的压缩机运行效率更高,能耗更低,从而有助于节能。

7. 系统优化:

对于包含多台压缩机的大型压缩空气系统,实施系统优化策略可以进一步提高节能效果。这可能包括采用先进的控制系统,例如变速驱动器或顺序控制器,以使压缩空气的供应与需求相匹配,从而最大限度地减少不必要的能源消耗。

总之,燃气空气压缩机凭借其高效的动力源、更低的电力消耗、按需响应式运行、能量回收系统、合理的尺寸和系统设计、定期维护以及系统优化措施,有助于节能。通过使用燃气压缩机并实施节能措施,企业和行业可以显著降低压缩空气系统的能耗。

空气压缩机

气体空气压缩机的主要应用有哪些?

燃气空气压缩机在各个行业和领域都有着广泛的应用。这些由燃气发动机驱动的压缩机提供了一种便携且用途广泛的压缩空气来源。以下是对燃气空气压缩机主要应用的详细说明:

1. 建筑行业:

燃气空气压缩机广泛应用于建筑行业。它们为各种气动工具和设备提供动力,例如风镐、射钉枪、冲击扳手和混凝土破碎机。燃气空气压缩机的便携性使其成为电力供应不便或不适宜使用的建筑工地的理想选择。

2. 农业和耕作:

气体空气压缩机在农业领域有着广泛的应用。它们用于驱动气动机械和工具,例如气动播种机、喷雾器和农业泵。气体空气压缩机为农业生产中的作物播种、灌溉和病虫害防治等作业提供必要的动力。

3. 休闲活动:

气体空气压缩机广泛应用于休闲活动中。它们用于给轮胎、运动球类、充气结构以及各种休闲设备(例如气垫床、充气筏和充气玩具)充气。气体空气压缩机为户外环境下各种休闲用品的充气提供了一种便捷的便携式解决方案。

4. 移动业务运营:

气体空气压缩机广泛应用于移动服务作业,例如移动机械维修、轮胎服务和移动设备维修服务。这些压缩机为现场维修、保养和维护车辆、机械和设备所需的各种气动工具和设备提供动力。气体空气压缩机的移动性使得服务提供商能够将工具和压缩空气源直接带到服务需求地点。

5. 远程工作网站:

气体空气压缩机非常适合偏远作业现场或无电力供应的场所。它们广泛应用于采矿、石油天然气勘探和偏远地区建筑项目等行业。在这些环境中,气体空气压缩机为气动工具、机械和钻井设备提供动力,为作业需求提供可靠的压缩空气来源。

6. 应急和备用电源:

在紧急情况或停电期间,气体空气压缩机可以作为备用电源。它们可以为依赖压缩空气的关键设备和系统供电,例如应急照明、通信设备、医疗设备和备用发电机。当电力供应中断或不稳定时,气体空气压缩机提供了一种可靠的替代电源解决方案。

7. 喷砂和表面处理:

气体空气压缩机广泛应用于喷砂和表面处理领域。它们提供高压空气,用于喷射砂粒或砂砾等磨料,以去除表面上的油漆、锈迹或其他涂层。气体空气压缩机兼具喷砂作业所需的动力和便携性,适用于包括汽车、金属加工和工业维护在内的各个行业。

8. 越野和户外装备:

气体空气压缩机通常集成于越野车、多用途卡车和休闲车等越野和户外设备中。它们为气动系统提供动力,包括空气悬架系统、气刹、气动差速锁和气喇叭。气体空气压缩机为这些系统在崎岖的户外环境中可靠高效地运行提供必要的压缩空气。

总体而言,气体空气压缩机在建筑、农业、休闲活动、移动服务作业、偏远作业现场、应急电源备用、喷砂以及各种越野和户外设备等领域有着广泛的应用。其便携性、多功能性和可靠的电源供应使其成为众多行业和活动中不可或缺的工具。

China Custom Motor Power 75-5600kw Piston Displacement Reciprocating Diaphragm Coal Gas Booster Compressor   air compressor CHINAMFG freightChina Custom Motor Power 75-5600kw Piston Displacement Reciprocating Diaphragm Coal Gas Booster Compressor   air compressor CHINAMFG freight
editor by CX 2024-02-19