产品描述
Inquiry to us!
Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters
A. The gas compression medium
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.
The Oil-free piston booster compressor is widely used in oxygen industry such as air separation oxygen plant and medical industry.
Technical Paramter of Oil Free Piston Oxygen Gas Booster Compressor
| 模型 | Flow rate | Suction Pressure | 排气压力 | 电机功率 | 方面 | Interface diameter |
| 立方米/小时 | 兆帕 | 兆帕 | 柯威 | mm×mm×mm | ||
| ZWZ-5/1.5-10 | 5 | 0.15 | 1 | 1.5 | 1000×500×700 | Rc 1/2′ |
| VWZ-10/1.5-10 | 10 | 0.15 | 1 | 2.2 | 1000×500×700 | Rc 1′ |
| VWZ-15/1.5-10 | 15 | 0.15 | 1 | 3 | 1000×500×700 | Rc 1′ |
| WWZ-20/1.5-10 | 20 | 0.15 | 1 | 4 | 1200×650×800 | Rc 1′ |
| WWZ-25/1.5-10 | 25 | 0.15 | 1 | 5.5 | 1200×650×800 | Rc 1′ |
| WWZ-30/1.5-10 | 30 | 0.15 | 1 | 5.5 | 1200×650×800 | Rc 1′ |
| WWZ-50/1.5-10 | 50 | 0.15 | 1 | 7.5 | 1200×650×800 | Rc 1′ |
| ZWZ-5/4-14 | 5 | 0.4 | 1.4 | 1.5 | 1000×500×700 | Rc 1/2′ |
| ZWZ-10/4-14 | 10 | 0.4 | 1.4 | 2.2 | 1000×500×700 | Rc 1′ |
| ZWZ-15/4-14 | 15 | 0.4 | 1.4 | 2.2 | 1000×500×700 | Rc 1′ |
| VWZ-20/4-14 | 20 | 0.4 | 1.4 | 3 | 1200×650×800 | Rc 1′ |
| VWZ-25/4-14 | 25 | 0.4 | 1.4 | 4 | 1200×650×800 | Rc 1′ |
| VWZ-30/4-14 | 30 | 0.4 | 1.4 | 5.5 | 1200×650×800 | Rc 1′ |
| WWZ-50/4-14 | 50 | 0.4 | 1.4 | 7.5 | 1200×650×800 | Rc 1′ |
Recommend the another Oil free Diphragm Compressor
The diaphragm compressor booster is a special structure of the volume-type compressor with high compression ratio, good leak tightness, compressed gas without lubricating oil and other CHINAMFG impurities contaminated features, So it’s suitable for high purity compression, rare, valuable, inflammable, explosive, toxic, harmful, corrosive, and high pressure gas.
Keepwin produced Helium compressor, Oxygen Compressor, Hydrogen Compressor, Nitrogen Compressor, Recovery H2 Gas compressor, Argon compressor, cylinder filling booster compressor, etc widely used in Petrochemicals, Fine Chemicals, Pharmaceutical Chemicals, Energy Chemicals, Machinery Industry, Electronics Industry, Agriculture, Animal Husbandry and Defense Industry, Astronomy, Aerospace, 医疗的 and other fields.
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Advantages of Diaphragm compressor:
1. Oil-free compression due to the hermetic separation between gas and oil chamber.
2. Abrasion-free compression due to static seals in the gas stream
3. Automatic shutdown in case of a diaphragm failure prevents damage
4. High Compression Ratios- Discharge pressure up to 1000bar (14500 psig).
5. Contamination Free Compression
6. Corrosion Resistance
7. High Reliability
As a displacement compressor with special,diaphragm compressor is characterized by large compression ratio, good sealing performace,and that the compress air will not be polluted by lubricant or other CHINAMFG impurities.Therefore diaphragm compressor is applicable to compress high-purity, rare and precious,flammable and explosive,toxic and hazardous,corrosive and high pressure gases.
Keepwin diaghragm compressors consist of 4 types that are Z,V,L and D type.The exhaust pressure ranges from 1.3 to 100 Mpa. The products are widely used in the industries of national defense,scientific research, petrochemical, nuclear power, parmaceutical, food-stuff and gas separation.
We offer a wide variety and types of diaphragm compressors. You can install these in many different scenarios. It is possible to install the compressors in hydrogen houses between and electrolyzer and a storage system, in businesses to support their needs such as ice cream companies for hydrogenation, at farmers where they use it to produce ammonia or as a fuel at the back of a wind farm or solar farm， 和 refineries to pressurise the hydrogen before it is being used to clean up the gas or oil. There are also many applications for our H2 gas compressors.
For instance, you can also use the diaphragm compressor in green hydrogen transport applications, energy storage solutions, grid balancing, food processing, and power station cooling. We pride ourselves at ensuring that as many applications of our compressor units use renewable electricity to pressure the hydrogen.
Each of our H2 compressor units is unique. It is built to your needs all with the latest innovations in hydrogen compression, safety, and operation. We offer different hydrogen flow and pressures all set to match your storage working pressure.
We can customize hydrogen into different types of storage systems at 150bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi).
Main technical data
圆柱
All the cylinders comprise upper plate, diaphragms， 和 cylinder body etc. The diaphragms are clamped between the cylinder cover and cylinder body. The cylinder cover and cylinder body each has a concave recess hollowed out in their contacting faces. The gas cylinder is formed between cylinder cover concave recess and diaphragms. Both suction valve and discharge valve are fitted on the upper plate. Among of them, the discharge valve is located on the center of the upper plate. The evenly located small oil holes are on the cylinder body to deliver the oil pressure inside the oil cylinder to the bottom of diaphragms (each diaphragm compressor’s cylinder has 3 piece diaphragm.)
Pressure Regulating Valve
The oil pressure of oil cylinder is regulated by the tension of the valve spring.In case the oil pressure is higher than the regulated value, turn the regulating bolt counter-clockwise to loosen the spring tension, but turn the regulating bolt clockwise to tighten the spring, when the oil pressure is lower than the regulated value. When the oil pressure meets the required value, the regulating bolt must be locked with a lock-nut. The oil pressure of the oil cylinder shall always be higher than the discharge pressure by 15~20%. But the oil and gas differential pressure shall not be lower than 0.3MPa or higher than 1.5MPa.
Cooler
The cooler structure is the double-wall pipe type. The circular space between the outer and inner pipe is the cooling water passage and the inner pipe is the gas passage. Normally the water inlet port is at the lower side and the water outlet port is at the upper side. The flow direction of cooling water and gas is on the contrary.
Oil Pressure Measuring Device
The measuring device of oil cylinder discharge pressure consists of shock-proof pressure gauge, check valve and unloading valve. The case of the pressure gauge is totally airproof and filled with damping liquid. The inner devices of gauge is immersed in the liquid, which makes the pressure gauge hands stable through the function of the viscosity of damping liquid. The unloading valve is fitted under the gauge to discharge the remained air in the oil pipeline and to unload the oil pressure gauge. Also the check valve connecting with oil cylinder through pipeline is fitted under the unloading valve.
Oil pipes
Oil pipes consist of lube oil pipe and oil pressure secure system.
The lubrication for the driving device adopts gear oil pump circulation pressure lubricating. The lube oil stored in the frame oil tank enters into the gear oil pump after being filtered and is pressed into the oil holes in the crankshaft through the gear oil pump to lubricate the crankshaft friction surface. At the same time, part of the lube oil reaches the crosshead pin and crosshead along the oil holes in the connecting rod to lubricate the friction surface. The oil pressure of gear oil pump shall be kept between 0.3~0.5Mpa, and the bearings at the 2 ends of crankshaft is splash lubricated.
Oil pressure secure system consists of oil compensating pipe, pressure-measuring pipe and oil return pipe. The oil output from the oil compensating pump will supplement oil for compressor cylinders through the oil compensating pipe and the excess oil returns to the crankcase through the pressure-regulating valve.
常问问题
Q1: What’s your delivery time?
A: Generally 5-10 days if the goods are in stock. Or it is 20-35 days if the goods are not in stock, it is according to quantity.
Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
Q3: How long could your air compressor be used?
A: Generally, more than 10 years.
Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.
Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q7: How about your after-sales service?
A：1. 向客户提供在线安装和调试说明。
2. 拥有训练有素的工程师，可提供海外售后服务。
Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.
How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!
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| 润滑方式： | 无油 |
|---|---|
| 冷却系统： | 空气冷却 |
| 气缸排列方式： | 平衡对立安排 |
| 气缸位置： | 角 |
| 结构类型： | 闭式 |
| 压缩级别： | Double-Stage |
| 示例： |
US$ 1880/Piece
1 件（最低订购量） | |
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| 定制化： |
可用的
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燃气空气压缩机的燃油效率是多少？
燃气空气压缩机的燃油效率受多种因素影响，包括压缩机的设计、发动机尺寸、负载能力和使用模式。燃气空气压缩机通常使用汽油或丙烷驱动的内燃机来产生压缩空气所需的机械能。以下详细解释了影响燃气空气压缩机燃油效率的因素：
1. 发动机设计和尺寸：
燃气空气压缩机的发动机设计和尺寸会影响其燃油效率。采用燃油喷射和电子控制等先进技术的发动机通常比老式化油器发动机燃油效率更高。此外，排量更大的发动机可能需要消耗更多燃油才能产生所需的功率，因此在相同工作负荷下，其燃油效率低于排量较小的发动机。
2. 负载能力和使用模式：
燃气空气压缩机的负载能力和使用模式对燃油效率有显著影响。长时间以最大或接近最大负载运行的压缩机，其燃油消耗量可能高于低负载运行的压缩机。此外，间歇性使用或用于较轻任务的压缩机，由于对发动机的需求较低，燃油效率可能更高。
3. 维护和调校：
对燃气空气压缩机的发动机进行适当的维护和调校可以提高燃油效率。定期维护，例如更换机油、清洁/更换空气滤清器、检查火花塞以及按照制造商的规格调校发动机，有助于确保发动机的最佳性能和燃油效率。
4. 运行条件：
环境温度、海拔和湿度等运行条件会影响燃气空气压缩机的燃油效率。极端温度或高海拔环境可能需要发动机更努力地运转，从而导致燃油消耗增加。此外，在潮湿环境下运行会影响燃烧过程，并可能影响燃油效率。
5. 燃料类型：
燃气空气压缩机所使用的燃料类型会影响其燃油效率。汽油和丙烷是燃气空气压缩机的常用燃料。每种燃料的能量含量和燃烧特性都会影响单位做功的燃料消耗量。为了获得最佳燃油效率，务必参考压缩机制造商的具体燃料要求和建议。
6. 操作员技能和实践：
操作人员的技能和操作习惯也会影响燃油效率。正确的操作技巧，例如避免长时间怠速、保持发动机转速稳定以及尽量减少不必要的负载循环，都有助于提高燃油效率。
需要注意的是，燃气空气压缩机的具体燃油效率会因上述因素而存在较大差异。制造商可能会提供其特定压缩机型号的预估燃油消耗率或燃油效率数据，这些数据可作为比较不同型号或做出购买决策时的参考。
最后，为了最大限度地提高燃油效率，建议选择适合预期用途的燃气空气压缩机，进行定期维护，遵循制造商的指导方针，并根据工作量和条件高效地操作压缩机。
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What Is the Role of Air Receivers in Gas Air Compressor Systems?
Air receivers play a crucial role in gas air compressor systems by serving as storage tanks for compressed air. Here’s a detailed explanation:
1. Storage and Stabilization:
The primary function of an air receiver is to store compressed air generated by the gas air compressor. As the compressor produces compressed air, the air receiver collects and stores it. This storage capacity helps meet fluctuating demand in compressed air usage, providing a buffer between the compressor and the system’s air consumption.
By storing compressed air, the air receiver helps stabilize the supply to the system, reducing pressure fluctuations and ensuring a consistent and reliable flow of compressed air. This is particularly important in applications where the demand for compressed air may vary or experience peaks and valleys.
2. Pressure Regulation:
Another role of the air receiver is to assist in pressure regulation within the gas air compressor system. As compressed air enters the receiver, the pressure inside increases. When the pressure reaches a predetermined upper limit, typically set by a pressure switch or regulator, the compressor stops supplying air, and the excess air is stored in the receiver.
Conversely, when the pressure in the system drops below a certain lower limit, the pressure switch or regulator signals the compressor to start, replenishing the compressed air in the receiver and maintaining the desired pressure level. This cycling of the compressor based on pressure levels helps regulate and control the overall system pressure.
3. Condensate Separation:
During the compression process, moisture or condensate can form in the compressed air due to the cooling effect. The air receiver acts as a reservoir that allows the condensate to settle at the bottom, away from the outlet. The receiver often includes a drain valve at the bottom to facilitate the removal of accumulated condensate, preventing it from reaching downstream equipment and causing potential damage or performance issues.
4. Energy Efficiency:
Air receivers contribute to energy efficiency in gas air compressor systems. They help optimize the operation of the compressor by reducing the occurrence of short-cycling, which refers to frequent on-off cycling of the compressor due to rapid pressure changes. Short-cycling can cause excessive wear on the compressor and reduce its overall efficiency.
The presence of an air receiver allows the compressor to operate in longer and more efficient cycles. The compressor runs until the receiver reaches the upper pressure limit, ensuring a more stable and energy-efficient operation.
5. Air Quality Improvement:
Depending on the design, air receivers can also aid in improving air quality in the compressed air system. They provide a space for the compressed air to cool down, allowing moisture and some contaminants to condense and separate from the air. This can be further enhanced with the use of additional filtration and drying equipment installed downstream of the receiver.
In summary, air receivers play a vital role in gas air compressor systems by providing storage capacity, stabilizing compressed air supply, regulating system pressure, separating condensate, improving energy efficiency, and contributing to air quality control. They are an integral component in ensuring the reliable and efficient operation of compressed air systems across various industries and applications.
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气体空气压缩机可以在偏远地区使用吗？
是的，燃气空气压缩机非常适合在电力供应有限或无法使用的偏远地区使用。它们的便携性和燃气发动机的特性使其成为在这些环境中提供可靠压缩空气源的理想选择。以下详细说明燃气空气压缩机在偏远地区的使用方法：
1. 独立于电网：
与电动空气压缩机不同，燃气空气压缩机无需直接连接电网。这种独立于电网的特性使得燃气空气压缩机能够在偏远地区使用，例如荒野地区、偏远作业现场或无电网覆盖的地区，在这些地区建立电力基础设施可能不切实际或成本过高。
2. 移动性和便携性：
燃气空气压缩机设计轻便易携，通常配备把手、轮子或拖车，使其适用于偏远地区。燃气发动机驱动压缩机，使其能够根据需要移动到偏远地区的不同位置。
3. 燃料多样性：
燃气空气压缩机可使用多种可燃气体作为燃料，包括汽油、柴油、天然气或丙烷。这种燃料的多样性确保燃气空气压缩机能够适应偏远地区的可用燃料。例如，如果汽油或柴油供应充足，燃气空气压缩机即可使用这些燃料。同样，如果天然气或丙烷供应充足，压缩机也可以配置为使用这些气体运行。
4. 现场发电：
在电力供应有限的偏远地区，燃气空气压缩机可以作为现场发电机使用。它们不仅可以为自身供电，还可以为其他需要电力才能运行的设备或工具提供动力。这种多功能性使得燃气空气压缩机在偏远地区有着广泛的应用，例如为照明、工具、通信设备或小型家用电器供电。
5. 离网运行：
气体空气压缩机能够实现离网作业，使用户无需依赖外部电源即可在偏远地区开展各项任务和活动。这在采矿、石油天然气勘探、林业或建筑等行业尤为重要，因为这些行业的作业地点往往偏远且孤立。气体空气压缩机为气动工具、钻井设备以及其他作业所需的机械提供必要的压缩空气。
6. 应急准备：
气体空气压缩机对于偏远地区的应急准备也大有裨益。在自然灾害或紧急情况导致电力供应中断的情况下，气体空气压缩机可以为关键设备和系统提供可靠的压缩空气来源。它们可以为应急照明、通信设备、医疗设备或备用发电机供电，确保在关键情况下运行的连续性。
7. 对挑战性环境的适应能力：
气体空气压缩机设计用于承受各种环境条件，包括极端温度、湿度、灰尘和振动。这种对严苛环境的适应性使其适用于偏远地区，这些地区的环境条件可能恶劣或难以预测。
总体而言，由于气体空气压缩机无需依赖电网、移动方便、燃料选择多样、具备现场发电能力、适用于离网运行、便于应急准备以及能够适应各种严苛环境，因此可在偏远地区有效使用。这些压缩机提供可靠的压缩空气源，使其能够在偏远地区得到广泛应用。
editor by CX 2024-02-07