压缩空气工程

China Professional Piston Displacement Reciprocating Diaphragm Tetrafluoroethylene Vinylidene Fluoride Gas Compressor for Fluorine Chemical Industry with Hot selling

Product Description   Company Profile    ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of air compressor equipment solutions. […]

2 月 16, 2024工程与选型指南

产品描述

 

公司简介

   ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of air compressor equipment solutions.
 

产品描述

Our products mainly include 2 series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.
产品描述:
Piston compressors are a type of positive displacement compressor that are commonly used in the chemical industry for a variety of applications. These compressors work by using a piston and cylinder to compress gas or air, which creates pressure and allows it to be transported through pipelines or used in other processes.
Diaphragm compressor :according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor)and especially fit for all kinds of toxic radioactive corrosive compressor

In the chemical industry, piston compressors are used for a variety of functions, including:

Gas compression – Piston compressors are used to compress natural gas, hydrogen, and other gases used in chemical processes. product-list-1.html   product-list-1.html

Pneumatic conveying – Piston compressors are used to transport materials in a powdered or granular form through pipelines.

Refrigeration – Piston compressors are used in refrigeration systems to compress refrigerant gases, which are then used to cool industrial processes and equipment.

Process air compression – Piston compressors are used to compress air for use in chemical processes, such as in pneumatic equipment and air-powered tools.

Piston compressors are popular in the chemical industry because they are reliable, efficient, and can handle specific types of gases and air with ease. Additionally, they require minimal maintenance and can operate at high pressures, making them suitable for many applications

When choosing a piston compressor for use in the chemical industry, it is important to consider factors such as:

Type of gas or air being compressed – Different types of gases and air require different types of compression.

Required flow rate and pressure – The capacity and pressure capabilities of the compressor must meet the requirements of the application.

Environmental conditions – Factors such as temperature, humidity, and altitude can affect the performance of the compressor.

Maintenance requirements – The frequency and complexity of maintenance and servicing should be considered when selecting a compressor.

Overall, piston compressors are an important tool in the chemical industry, providing reliable and efficient compression for a variety of applications. Choosing the right compressor for the specific application is critical to ensuring optimal performance and efficiency.

Piston compressor model:
1. Single-stage piston compressor
Single-stage piston compressor is the simplest compressor, mainly composed of cylinder, piston, crankshaft, connecting rod, valve and other components. It has the advantages of simple structure, easy maintenance and low price, so it is widely used in low-pressure air compression, nitrogen and oxygen production and other occasions. Parameters such as air output volume, air outlet pressure, and rotational speed need to be considered when selecting models.
Common models include: W-1.8/5, W-3.6/5, W-4/5, W-6/5, etc.
2. Two-stage piston compressor
A two-stage piston compressor consists of 2 compressors. The first-stage compressor compresses the gas to a higher intermediate pressure, and then is cooled by the cooler and sent to the second-stage compressor to compress it again to the final pressure. Compared with single-stage piston compressors, two-stage piston compressors have higher outlet pressure, higher efficiency, and wider application range.
Common models include: W-1/3-2/3, W-2.5/5-2.5/5, W-3/6-3.6/6, etc.
3. High-pressure piston compressor
High-pressure piston compressors are mainly used to compress high-pressure gases, such as natural gas, hydrogen, helium, etc. It has a complex structure and needs to be equipped with auxiliary equipment such as gas coolers, gas inlet filters, pressure controllers, etc. It also has the advantages of high outlet pressure, low energy consumption, and smooth operation.
Common models include: W-3/20, W-6/30, W-9/30, etc.
Introduction to the meaning of the model number of diaphragm compressor:
For example: 1G3V-300/4-15 AND     GV3-310/22-62
1G3V-300/4-15 each represents as follows:
“1” means double first-class product;
“G” indicates diaphragm compressor;
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V” means V-shaped structure.
“3V” means there are main and auxiliary connecting rods, and the crankcase is split.
“300” indicates the amount of gas the compressor handles per hour under standard conditions;
“4” means the inlet pressure is 4kg/cm2 (ie 0.4MPa);
“15” means the exhaust pressure is 15kg/cm2 (ie 1.5MPa).
GV3-310/22-62 each represents as follows:
“G” indicates diaphragm compressor;
“V” means V-shaped structure.
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V3” is another series, indicating a side-by-side structure of connecting rods and a one-piece crankcase.

Basic information:Piston compressor model parameters:

  Piston compressor model parameters                
Piston force 800 500 320 250 160 100 65 45 30
Types of compressed gas Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc.
discharge pressureMPa(G) <=25   <=30
Compression levels 1-4levels 2-6levels 1-3levels
Number of columns 2–4 2–6 1–4
Layout form/Type/Model M/D M/D M/D M/D M/D M/D/P M/D/P M/D/P L/P
route(mm) 280-360 240-320 180-240 200
Rotating speed(rpm) 300-375 333-450 375-585 420-485
Maximum motor power(KW) 5600 3600 3300 2700 1250 800 560 250 75
skid mounted non-skid mounted skid mounted/non -skid mounted
Digital Analog Computing yes
systolic algorithm yes
test According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component
Factory inspection According to the quality standard, carry out no-load mechanical operation test
Customer acceptance Actual working conditions, 72-hour assessment and acceptance
应用  Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power

Basic information:Diaphragm  compressor model parameters
 

Piston force 250 160 110 80 60 45 35 45 10
Types of compressed gas Hydrogen, nitrogen, oxygen, helium, xenon, hydrogen chloride, hydrogen sulfide, nitrogen trifluoride, silicon tetrafluoride, silane
Discharge pressureMPa(G) <=100
Compression levels 1-3levels
Layout form/Type/Model M/D D/L D/L/Z V/Z L/Z L/Z
Route(mm) 210 210/1/0 180 180 150 130 130 105 70
Rotating speed(rpm) 260 360-420
Maximum motor power(KW) 355 250 200 160 110 55 30 22 18.5
Skid mounted skid mounted
Digital Analog Computing yes
Systolic algorithm According to demand
Test According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component
Factory inspection Carry out nitrogen or air full-load mechanical operation test according to quality requirements
Customer acceptance Actual working conditions, 72-hour assessment and acceptance
应用  Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power

 

详细照片

 

 

售后服务

We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.

Training plan

1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
 

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售后服务: 12 个月
保修单: 12 个月
润滑方式: 润滑

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空气压缩机

燃气空气压缩机与柴油空气压缩机相比有何区别?

在比较燃气空气压缩机和柴油空气压缩机时,需要考虑多个因素,包括燃油效率、功率输出、成本、维护要求和环境影响。以下是对这两种空气压缩机的详细比较:

1. 燃油效率:

与汽油空气压缩机相比,柴油空气压缩机通常更节能。柴油发动机的能量密度更高,整体效率也优于汽油发动机。这意味着柴油压缩机单位燃料消耗量可以产生更大的输出功率,从而降低燃料成本,延长两次加油之间的运行时间。

2. 功率输出:

与燃气空气压缩机相比,柴油空气压缩机通常提供更高的功率输出。柴油发动机以其坚固耐用和高扭矩输出能力而闻名,因此适用于需要更大压缩空气量或更高工作压力的重型应用。

3. 成本:

就前期成本而言,汽油空气压缩机通常比柴油空气压缩机更经济实惠。汽油发动机及其零部件的价格通常也低于柴油发动机。然而,必须考虑长期成本,包括燃料费用和维护成本,这些成本会因燃料价格和使用模式等因素而有所不同。

4. 维护要求:

与燃气空气压缩机相比,柴油空气压缩机通常需要更频繁的维护。这是因为柴油发动机拥有额外的部件,例如燃油滤清器、油水分离器和喷油器系统,这些部件都需要定期维护。而燃气空气压缩机的维护要求可能更简单,从而降低维护成本和时间。

5. 环境影响:

就环境影响而言,柴油空气压缩机的排放量高于燃气空气压缩机。柴油发动机排放的颗粒物、氮氧化物 (NOx) 和二氧化碳 (CO2) 比汽油发动机更多。燃气空气压缩机,尤其是丙烷驱动的燃气空气压缩机,排放量往往较低,因此被认为更环保。

6. 便携性和移动性:

与柴油空气压缩机相比,汽油空气压缩机通常更便携、更易于移动。汽油发动机通常更轻巧、更紧凑,因此汽油空气压缩机适用于对移动性要求较高的应用场景,例如建筑工地或偏远地区。

值得注意的是,应用的具体需求和燃料来源的可用性在选择燃气空气压缩机还是柴油空气压缩机时也起着至关重要的作用。每种类型都有其自身的优势和注意事项,选择应基于预期用途、运行条件、预算和环境因素等。

总之,燃气空气压缩机通常价格更实惠、便于携带,更适合轻型应用;而柴油空气压缩机则功率输出更高、燃油效率更高、更耐用,更适合重型作业。请考虑上述具体需求和因素,以确定最适合您特定应用的空气压缩机。

空气压缩机

气体空气压缩机如何帮助节能?

气体空气压缩机可以通过多种方式帮助节约能源。以下是详细说明:

1. 高效电源:

燃气空气压缩机通常由汽油或柴油发动机驱动。与电动压缩机相比,相同尺寸的燃气压缩机可以提供更高的功率输出,从而实现更高效的空气压缩。这种高效率有助于节能,尤其是在需要大量压缩空气的应用中。

2. 降低电力消耗:

燃气空气压缩机作为独立式设备,无需依赖电力,有助于降低电力消耗。在电力供应有限或成本高昂的情况下,使用燃气空气压缩机是一种经济高效的替代方案。燃气空气压缩机利用燃料动力,可以独立于电网运行,从而减少对电力的依赖。

3. 需求敏感型运营:

气体空气压缩机可以设计成按需运行,这意味着它们会根据空气需求自动启动和停止。这一特性有助于避免在压缩空气需求低或无需求期间不必要的能源消耗。通过避免连续运行,气体空气压缩机可以优化能源利用,从而有助于节能。

4. 能量回收:

部分气体空气压缩机配备了能量回收系统。这些系统能够捕获并利用压缩过程中产生的热量,避免这些热量被浪费掉。回收的热量可以被重新利用,用于各种用途,例如空间供暖、热水供应或预热压缩空气。这种能量回收功能提高了整体能源效率,并减少了能源浪费。

5. 合理的尺寸和系统设计:

选择合适的燃气空气压缩机尺寸和容量对于节能至关重要。压缩机尺寸过大会导致能源消耗过高,而尺寸过小则会导致运行效率低下,反而增加能源消耗。根据具体的空气需求正确选择压缩机尺寸,才能确保最佳效率和节能效果。

6. 定期维护:

保持燃气空气压缩机的良好工作状态对于提高能源效率至关重要。定期维护,包括清洁或更换空气过滤器、检查和修复泄漏以及确保适当的润滑,有助于优化压缩机的性能。维护良好的压缩机运行效率更高,能耗更低,从而有助于节能。

7. 系统优化:

对于包含多台压缩机的大型压缩空气系统,实施系统优化策略可以进一步提高节能效果。这可能包括采用先进的控制系统,例如变速驱动器或顺序控制器,以使压缩空气的供应与需求相匹配,从而最大限度地减少不必要的能源消耗。

总之,燃气空气压缩机凭借其高效的动力源、更低的电力消耗、按需响应式运行、能量回收系统、合理的尺寸和系统设计、定期维护以及系统优化措施,有助于节能。通过使用燃气压缩机并实施节能措施,企业和行业可以显著降低压缩空气系统的能耗。

空气压缩机

气体空气压缩机的工作原理是什么?

燃气空气压缩机的工作原理是利用燃气发动机驱动压缩泵,压缩泵吸入空气并将其压缩至更高的压力。压缩后的空气可用于各种用途。以下是燃气空气压缩机工作原理的详细说明:

1. 燃气发动机:

燃气空气压缩机以燃气发动机为动力源。燃气发动机通常使用汽油、柴油、天然气或丙烷作为燃料。发动机启动时,燃料在气缸内燃烧,产生旋转运动形式的机械能。

2. 压缩机泵:

燃气发动机通过机械连接(例如皮带或直接耦合)驱动压缩机泵。压缩机泵负责吸入大气空气并将其压缩至更高的压力。燃气空气压缩机中使用的压缩机泵类型多种多样,包括往复式、螺杆式和离心式,每种泵的工作原理各不相同。

3. 进气冲程:

在往复式压缩机中,当活塞在气缸内向下运动时,进气冲程开始。这会产生真空,使进气阀打开,大气被吸入气缸。在螺杆式或离心式压缩机中,压缩机工作时,空气会持续地通过进气口吸入。

4. 压缩冲程:

在往复式压缩机的压缩冲程中,活塞向上运动,减小气缸内的容积。这种压缩作用使空气被压缩,压力升高。在螺杆式压缩机中,两个相互啮合的螺杆旋转,将空气夹在中间并压缩。在离心式压缩机中,空气被高速旋转的叶轮加速并压缩。

5. 出院中风:

往复式压缩机中,空气压缩后,排气冲程开始。活塞向上运动,进一步减小气缸容积,并将压缩空气通过排气阀排出。在螺杆式压缩机中,随着相互啮合的螺杆持续旋转,压缩空气通过排气口排出。在离心式压缩机中,高压空气从叶轮排出到周围的蜗壳内。

6. 压力调节:

气体空气压缩机通常包含压力调节机构,用于控制压缩空气的输出压力。这可以通过压力开关、调节器或控制系统来实现,这些装置会根据所需的压力设定值来调节压缩机的运行。这些机构有助于为特定应用需求提供稳定可控的压缩空气供应。

7. 存储和应用:

气体空气压缩机产生的压缩空气通常储存在储气罐中,或直接用于各种应用。储气罐有助于稳定压力,并提供压缩空气的储备,以便立即使用。压缩空气可以从储气罐通过管道输送到气动工具、机械或其他需要压缩空气才能运行的设备。

总的来说,燃气空气压缩机的工作原理是利用燃气发动机驱动压缩泵,压缩泵吸入空气并将其压缩至更高的压力。压缩空气经过调节后可用于各种应用,为气动工具、机械和其他设备提供可靠的动力源。

China Professional Piston Displacement Reciprocating Diaphragm Tetrafluoroethylene Vinylidene Fluoride Gas Compressor for Fluorine Chemical Industry   with Hot sellingChina Professional Piston Displacement Reciprocating Diaphragm Tetrafluoroethylene Vinylidene Fluoride Gas Compressor for Fluorine Chemical Industry   with Hot selling
editor by CX 2024-02-17