产品描述
Diaphragm Compressor 100% purity no leakage Oil-free Oxygen Booster Compressor
The diaphragm compressor booster is a special structure of the volume-type compressor with high compression ratio, good leak tightness, compressed gas without lubricating oil and other CHINAMFG impurities contaminated features, So it’s suitable for high purity compression, rare, valuable, inflammable, explosive, toxic, harmful, corrosive, and high pressure gas
Advantages of Diaphragm compressor:
1. Oil-free compression due to the hermetic separation between gas and oil chamber.
2. Abrasion-free compression due to static seals in the gas stream
3. Automatic shutdown in case of a diaphragm failure prevents damage
4. High Compression Ratios-Discharge pressure up to 1000bar.
5. Contamination Free Compression
6. Corrosion Resistance
7. High Reliability
As a displacement compressor with special, diaphragm compressor is characterized by large compression ratio, good sealing performance, and that the compress air will not be polluted by lubricant or other CHINAMFG impurities.Therefore diaphragm compressor is applicable to compress high-purity, rare and precious, flammable and explosive, toxic and hazardous,corrosive and high pressure gases.
CHINAMFG diaphragm compressors consist of 4 types that are Z, V, L and D type.The exhaust pressure ranges from 1.3 to 100 Mpa. The products are widely used in the industries of national defense, scientific research, petrochemical, nuclear power, parmaceutical, food-stuff and gas separation.
Inquiry to us!
Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters
A. The gas compression medium
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.
Technical Paramter of Oil Free Diaphragm Compressor
| GZ type Diaphragm Compressor Technical Parameters | |||||||||
| 不。 | 模型 | F.A.D (Nm3/min) | 入口压力 ( Mpa) |
Exhuast Pressure （兆帕） |
力量 （KW） |
速度 转/分钟 |
方面 (L×W×H)mm |
N.W 重量（吨） |
电压 V |
| 1 | G2V-10/8-160 | 10 | 0.8 | 16 | 5.5 | 400 | 1550*900*1050 | 0.8 | 380 |
| 2 | G2V-5/3.5~150 | 5 | 0.35 | 15 | 5.5 | 400 | 1550*900*1050 | 0.8 | 380 |
| 3 | G2V-10/4~320 | 10 | 0.4 | 32 | 5.5 | 430 | 1650*850*1250 | 0.8 | 380 |
| 4 | G3V-240/5~12 | 240 | 0.5 | 1.2 | 18.5 | 400 | 1860*1200*1585 | 2 | 380 |
| 5 | G3V-1200/75~83 | 1200 | 7.5 | 8.3 | 18.5 | 400 | 1780*1050*1750 | 1.8 | 380 |
| 6 | G3V-80/13~150 | 80 | 1~1.5 | 15 | 22 | 330 | 2400*1350*1465 | 2.1 | 380 |
| 7 | G3V-30/5~315 | 30 | 0.5 | 31.5 | 15 | 400 | 2571*955*1455 | 1.8 | 380 |
| 8 | G3V-80/7~150 | 80 | 0.7 | 15 | 22 | 400 | 2302*1385*1444 | 2.5 | 380 |
| 9 | G2V-25/6~150 | 25 | 0.6 | 15 | 7.5 | 400 | 1500*775*1075 | 0.8 | 380 |
| 10 | G2.5V-10/160 | 10 | Normal | 16 | 7.5 | 400 | 1650*1571*1400 | 0.95 | 380 |
| 11 | G2.5V-20/1~160 | 20 | 0.1 | 16 | 11 | 400 | 1650*1571*1400 | 0.95 | 380 |
| 12 | G2.5V-16/2.5~160 | 16 | 0.25 | 16 | 7.5 | 400 | 1650*1571*1400 | 0.95 | 380 |
| 13 | G3V-100/24~125 | 100 | 2.4 | 12.5 | 22 | 400 | 2160*1250*1500 | 1.8 | 380 |
| 14 | G4V-220/99-349 | 220 | 7.0~25 | 34.9 | 37 | 400 | 2492*1840*1610 | 3.2 | 380 |
| 15 | G2Z-45/150~350 | 45 | 10~20 | 35 | 7.5 | 400 | 1610*790*1380 | 0.55 | 380 |
| 16 | G2Z-5/30~400 | 5 | 3 | 40 | 5.5 | 400 | 1560*790*1470 | 0.55 | 380 |
| 17 | G2.5Z-30/32~170 | 30 | 3.2 | 17 | 7.5 | 400 | 1550*650*1530 | 0.7 | 380 |
| 18 | G3Z-600/75~83 | 600 | 7.5 | 8.3 | 11 | 400 | 1780*1050*1750 | 1.3 | 380 |
| 19 | G3Z-85/100~350 | 85 | 5~25 | 35 | 18.5 | 400 | 1900*1240*1760 | 1.6 | 380 |
| 20 | G3Z-150/150~350 | 150 | 15 | 35 | 18.5 | 400 | 1780*1050*1750 | 1.8 | 380 |
| 21 | G2.5Z-40/7~30 | 40 | 0.7 | 3 | 7.5 | 400 | 1653*1372*1470 | 0.9 | 380 |
| 22 | G2.5Z-100/20~35 | 100 | 2 | 3.5 | 5.5 | 400 | 1330*750*1530 | 0.9 | 380 |
| 23 | GV3-110/8~150 | 110 | 0.8 | 15 | 30 | 400 | 2370*1458*1630 | 3 | 380 |
| 24 | G3V-150/3.5~30 | 150 | 0.35~0.55 | 3 | 30 | 400 | 2543*1835*2036 | 3.21 | 380 |
| 25 | G3V-60/0.38~9.3 | 60 | 0.038 | 0.93 | 15 | 400 | 2030*1520*1750 | 72 | 380 |
Main technical data
圆柱
All the cylinders comprise upper plate, diaphragms， 和 cylinder body etc. The diaphragms are clamped between the cylinder cover and cylinder body. The cylinder cover and cylinder body each has a concave recess hollowed out in their contacting faces. The gas cylinder is formed between cylinder cover concave recess and diaphragms. Both suction valve and discharge valve are fitted on the upper plate. Among of them, the discharge valve is located on the center of the upper plate. The evenly located small oil holes are on the cylinder body to deliver the oil pressure inside the oil cylinder to the bottom of diaphragms (each diaphragm compressor’s cylinder has 3 piece diaphragm.)
Pressure Regulating Valve
这 oil pressure of oil cylinder is regulated by the tension of the valve spring.In case the oil pressure is higher than the regulated value, turn the regulating bolt counter-clockwise to loosen the spring tension, but turn the regulating bolt clockwise to tighten the spring, when the oil pressure is lower than the regulated value. When the oil pressure meets the required value, the regulating bolt must be locked with a lock-nut. The oil pressure of the oil cylinder shall always be higher than the discharge pressure by 15~20%. But the oil and gas differential pressure shall not be lower than 0.3MPa or higher than 1.5MPa.
Cooler
The cooler structure is the double-wall pipe type. The circular space between the outer and inner pipe is the cooling water passage and the inner pipe is the gas passage. Normally the water inlet port is at the lower side and the water outlet port is at the upper side. The flow direction of cooling water and gas is on the contrary.
Oil Pressure Measuring Device
The measuring device of oil cylinder discharge pressure consists of shock-proof pressure gauge, check valve and unloading valve. The case of the pressure gauge is totally airproof and filled with damping liquid. The inner devices of gauge is immersed in the liquid, which makes the pressure gauge hands stable through the function of the viscosity of damping liquid. The unloading valve is fitted under the gauge to discharge the remained air in the oil pipeline and to unload the oil pressure gauge. Also the check valve connecting with oil cylinder through pipeline is fitted under the unloading valve.
Oil pipes
Oil pipes consist of lube oil pipe and oil pressure secure system.
The lubrication for the driving device adopts gear oil pump circulation pressure lubricating. The lube oil stored in the frame oil tank enters into the gear oil pump after being filtered and is pressed into the oil holes in the crankshaft through the gear oil pump to lubricate the crankshaft friction surface. At the same time, part of the lube oil reaches the crosshead pin and crosshead along the oil holes in the connecting rod to lubricate the friction surface. The oil pressure of gear oil pump shall be kept between 0.3~0.5Mpa, and the bearings at the 2 ends of crankshaft is splash lubricated.
Oil pressure secure system consists of oil compensating pipe, pressure-measuring pipe and oil return pipe. The oil output from the oil compensating pump will supplement oil for compressor cylinders through the oil compensating pipe and the excess oil returns to the crankcase through the pressure-regulating valve.
常问问题
Q1: What’s your delivery time?
A: Generally CHINAMFG with 20-30 days, Reciprocating compressor & diaphragm high pressure gas comrpessor with 12-20weeks to customize producing.
Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
Q3: How long could your air compressor be used?
A: Generally, more than 10 years.
Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.
Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q7: How about your after-sales service?
A：1. 向客户提供在线安装和调试说明。
2. 拥有训练有素的工程师，可提供海外售后服务。
Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.
How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!
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| 保修单： | 1 |
| 润滑方式： | 无油 |
| 冷却系统： | 水冷 |
| 气缸排列方式： | 平衡对立安排 |
| 气缸位置： | 角 |
| 示例： |
US$ 18888/Piece
1 件（最低订购量） | |
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如何排查气体空气压缩机的常见问题？
气体空气压缩机的常见问题排查包括识别和解决运行过程中可能出现的潜在问题。以下是详细的故障排除过程：
1. 首先要做好安全防范措施：
进行故障排除前，请确保燃气空气压缩机已关闭并断开电源。请遵循正确的安全操作规程，例如佩戴合适的个人防护装备 (PPE)，以避免发生事故或受伤。
2. 检查电源和连接：
确认压缩机已通电且所有电气连接均牢固。检查电源线、插头以及所有开关或控制装置，确保其功能正常。如果压缩机配有电池，请检查其电量和连接情况。
3. 检查燃油供应：
对于使用汽油或丙烷的燃气空气压缩机，请确保燃料供应充足。检查燃料箱油位并确认燃油切断阀已打开。如果压缩机长时间闲置，老化或变质的燃料可能会导致启动困难。如有必要，请考虑排空并更换燃料。
4. 检查空气过滤器：
脏污或堵塞的空气过滤器会限制气流，影响压缩机的性能。检查进气过滤器，并根据需要进行清洁或更换。堵塞的过滤器可以用压缩空气清洁，也可以用温和的清洁剂和水清洗，具体取决于过滤器的类型。
5. 检查机油油位和质量：
如果燃气空气压缩机的发动机带有油箱，请使用油尺或油位指示器检查油位。油量不足会导致发动机损坏或性能下降。此外，还要检查油的质量，确保其清洁且粘度在推荐范围内。如有必要，请按照制造商的指南更换机油。
6. 检查火花塞：
如果燃气空气压缩机采用火花塞点火系统，请检查火花塞是否有损坏或积碳迹象。如有必要，请按照制造商关于间隙设置和扭矩的建议清洁或更换火花塞。
7. 检查皮带和滑轮：
检查驱动压缩机泵的皮带和皮带轮。松动或磨损的皮带会导致打滑，影响压缩机的性能。拧紧或更换任何损坏的皮带，并确保皮带轮正确对齐。
8. 注意听是否有异常噪音：
运行过程中，注意是否有异常或过大的噪音，例如研磨声、嘎嘎声或尖锐的啸叫声。异常噪音可能表明存在机械故障、部件松动或润滑不足。如果发现此类问题，请查阅压缩机的使用手册或联系合格的技术人员进行进一步检查和维修。
9. 查阅用户手册：
如果故障排除步骤未能解决问题，请参阅压缩机的用户手册以获取具体的故障排除指导。手册中可能提供其他故障排除步骤、诊断图表或推荐的维护程序。
10. 寻求专业人士的帮助：
如果问题仍然存在，或者您不确定如何进行进一步的故障排除步骤，建议您向合格的技术人员寻求帮助，或联系制造商的客户支持部门寻求指导。
务必始终将安全放在首位，并遵循正确的维护保养方法，以防止出现问题，并确保气体空气压缩机的可靠运行。
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气体空气压缩机可以用于气体管道维护吗？
气体空气压缩机可用于燃气管道维护的某些方面，主要用于需要压缩空气的作业。以下是详细说明：
1. 清理杂物和清洁：
气体空气压缩机可用于清除管道内的杂物和清洁燃气管道。压缩空气可吹入燃气管道，清除积聚的污垢、灰尘、铁锈颗粒或其他污染物。这有助于维护燃气管道的完整性和效率。
2. 压力测试：
燃气管道维护通常包括压力测试，以确保管道能够承受所需的运行压力。燃气空气压缩机可以提供必要的压缩空气，用于对管道进行加压测试。通过对燃气管道进行压缩空气加压，技术人员可以识别系统中的任何泄漏或薄弱环节。
3. 泄漏检测：
气体空气压缩机还可以与合适的泄漏检测设备配合使用，以识别和定位燃气管道中的气体泄漏。压缩空气可以注入管道，然后检测设备可以识别压缩空气泄漏的任何区域，从而指示潜在的气体泄漏点。
4. 阀门和设备维护：
燃气管线维护可能包括阀门及相关设备的检查、维护或更换。压缩空气可用于清洁和吹除阀门中的碎屑、吹扫管线，或辅助拆卸和重新组装部件。
5. 管道干燥：
气体空气压缩机可用于维护或维修后干燥燃气管道。通过向管道内吹入压缩空气，可以去除残留的水分，确保燃气管道在重新投入使用前完全干燥。
6. 注意事项和规定：
使用气体空气压缩机进行燃气管道维护时，必须遵守安全预防措施和相关法规。燃气管道维护通常涉及在危险环境中作业，因此必须遵循适当的培训、设备和操作规程，以确保人员安全和燃气系统的完整性。
需要注意的是，气体空气压缩机不应用于直接对天然气或其他可燃气体进行加压或输送。涉及气体空气压缩机的燃气管线维护工作主要集中于使用压缩空气进行特定的维护和测试，如上所述。
总之，气体空气压缩机可用于燃气管道维护的某些方面，包括清除杂物、压力测试、泄漏检测、阀门和设备维护以及管道干燥。然而，在使用燃气管道和压缩空气时，务必遵守安全准则和规章制度，以确保燃气系统的安全性和完整性。
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哪些行业常用气体空气压缩机？
气体空气压缩机广泛应用于各个行业，在这些行业中，压缩空气对于驱动工具、设备和系统至关重要。这些压缩机因其便携性、多功能性和提供高压空气的能力而备受青睐。以下详细介绍气体空气压缩机的常见应用行业：
1. 建筑行业：
建筑行业广泛使用燃气空气压缩机来完成各种任务。压缩空气用于驱动气动工具，例如风镐、射钉枪、冲击扳手和混凝土破碎机。燃气空气压缩机提供这些工具高效运行所需的必要气流和压力，使其成为建筑工地的理想选择。
2. 采矿业：
在采矿业中，气体空气压缩机在各种作业中发挥着至关重要的作用。压缩空气用于驱动气动工具进行钻孔、爆破和挖掘。它还应用于矿井的通风系统、输送系统和气动控制装置。气体空气压缩机因其耐用性和在崎岖偏远矿区环境中运行的能力而备受青睐。
3. 石油和天然气行业：
石油和天然气行业在众多应用中都依赖气体空气压缩机。它们用于钻井作业、驱动气动工具以及维持油气管道的压力。气体空气压缩机也广泛应用于天然气加工厂、炼油厂和石化设施的各种气动工艺和设备中。
4. 制造业和工业部门：
在制造业和工业领域，气体空气压缩机被广泛应用于各种场合。它们为气动工具提供压缩空气，例如气动钻、砂光机、研磨机和喷枪。压缩空气还用于物料搬运、装配线作业和气动控制系统等制造过程中。
5. 汽车行业：
汽车行业广泛使用气体空气压缩机来完成各种任务。在汽车装配厂，压缩空气用于驱动气动工具、喷漆房和气动控制系统。在汽车维修车间，气体空气压缩机也用于驱动气动工具、轮胎充气和操作气动升降机。
6. 农业和耕作：
燃气空气压缩机在农业领域有着广泛的应用。它们可用于驱动气动工具进行作物灌溉、操作气动播种机或种植机，以及为农场维护和维修工作提供压缩空气。便携式燃气空气压缩机在电力供应可能不便的农业环境中尤为实用。
7. 食品饮料行业：
在食品饮料行业，气体空气压缩机广泛应用于各种气动工艺和设备中。它们用于食品包装、原料和成品的气动输送系统以及气动混合和搅拌工艺。该行业的气体空气压缩机在设计时均符合严格的卫生和安全标准。
8. 制药和医疗保健行业：
制药和医疗保健行业在关键应用中大量使用气体空气压缩机。压缩空气广泛应用于医疗器械、牙科设备、实验室仪器和药品生产过程中。该行业的气体空气压缩机必须符合严格的质量标准，并保持空气纯度。
以上仅列举了几个常用气体空气压缩机的行业。其他行业，例如发电、航空航天、船舶和化工等，也依赖气体空气压缩机进行特定应用。气体空气压缩机的多功能性和可靠性使其在众多压缩空气至关重要的行业中不可或缺。
editor by CX 2024-05-16